Everlast PowerTIG 200DV AC/DC TIG Welder – 200 Amp Dual Voltage TIG & Stick Machine
Professional AC/DC TIG welding wherever the job takes you.
The Everlast PowerTIG 200DV has earned its reputation as one of Everlast's most popular TIG welders by combining professional-level performance with true dual-voltage portability. Operating on either 120V or 240V power, it delivers smooth, stable arc performance for fabrication shops, mobile welders, motorsports, maintenance departments, and serious hobbyists.
Whether you're welding aluminum in the shop or making repairs in the field, the PowerTIG 200DV provides the arc control, adjustability, and reliability needed for precision TIG and Stick welding applications.
Why Welders Choose the PowerTIG 200DV
- True Dual Voltage: Operates on both 120V and 240V power for maximum flexibility.
- Excellent Aluminum Performance: AC frequency and AC balance controls provide excellent cleaning action and puddle control.
- Portable Professional Performance: Lightweight inverter design makes it ideal for shop or field work.
- Smooth Arc Starts: HV Start technology delivers reliable arc initiation while minimizing tungsten contamination.
- One Machine, Two Processes: AC/DC TIG welding plus Stick welding capability in one compact unit.
Key Features
- 200 Amp AC/DC TIG output
- 120V / 240V Dual Voltage operation
- Reliable IGBT inverter technology
- 5 Amp DC TIG start / 20 Amp AC TIG start
- Adjustable AC cleaning balance (30–70%)
- Pulse frequency from 0.5–150 Hz
- High Voltage (HV) Start
- Lift TIG Start for HF-sensitive applications
- Pre-flow and Post-flow gas controls
- Arc Force (DIG) control for Stick welding
- Fan-On-Arc cooling system
- Cooler Control Technology for optional water cooler
- 240V outlet for optional Everlast PowerCool water cooler
- Color-coded front panel controls
What's Included
- 26 Series Air-Cooled TIG Torch (12.5')
- Torch Switch with 7-Pin Connector (12.5')
- Stick Electrode Holder (10')
- Ground Clamp (10')
- Power Pedal TIG Deluxe 22K
- RH-191 Argon Regulator with Hose
- 240V / 120V Pigtail Adapter
- 6' Input Power Cable with NEMA 6-50 Plug
- Starter Consumable Kit (Tungsten Not Included)
Note: Optional water cooler and welding cart sold separately.
Ideal Applications
- General Fabrication
- Automotive Restoration
- Motorsports & Off-Road
- Farm & Ranch Repair
- Industrial Maintenance
- HVAC Fabrication
- Portable Field Repair
- Pipe Welding
- Production Welding
- Hobby & Professional Shops
- Gunsmithing
Recommended Materials
- Steel
- Stainless Steel
- Chrome Moly
- Aluminum
- Titanium
- Copper
- Nickel Alloys
- Virtually Any Weldable Metal
Welding Capacity
On 240V Power:
- Steel: Up to 5/16" Single Pass
- Steel: Up to 1/2" Multi-Pass
- Aluminum: Up to 1/4" Single Pass
- Aluminum: Up to 3/8" Multi-Pass
- Minimum Steel Thickness: .007"
- Minimum Aluminum Thickness: .025"
On 120V Power:
- Steel: Up to 3/16" Single Pass
- Steel: Up to 3/8" Multi-Pass
- Aluminum: Up to 1/8" Single Pass
- Aluminum: Up to 1/4" Multi-Pass
Stick Welding:
- 1/16" Minimum Electrode
- 1/8" Maximum Electrode (240V)
- 3/32"–1/8" Maximum Electrode (120V)
- Not recommended for E6010 electrodes
Power Requirements
- 120V or 240V Single Phase Input
- Generator Compatible (Clean Power Required)
- 120V Generator Recommendation: Minimum 4,500 Surge Watts
- Generator THD Rating Must Be 5% or Less
Frequently Asked Questions
Can this machine weld aluminum?
Yes. The PowerTIG 200DV is a full AC/DC TIG welder with adjustable AC balance and cleaning controls specifically designed for aluminum welding.
Can I run this on household power?
Yes. One of its biggest advantages is true dual-voltage capability, allowing operation on both standard 120V outlets and 240V shop power.
Can I use it with a generator?
Yes. It can be operated from a generator that provides clean power (5% THD or less) with a minimum 4,500-watt surge rating.
Can it stick weld?
Yes. The PowerTIG 200DV includes a full Stick welding mode with adjustable Arc Force (DIG) control for smoother arc performance.
Who is this machine designed for?
The PowerTIG 200DV is ideal for fabricators, motorsports shops, maintenance departments, mobile welders, farms, schools, and serious hobbyists looking for professional AC/DC TIG performance in a portable package.
-
IGBT Type
Individual IGBT -
Inverter Type
Digital/Micro-controlled -
Output Type
AC/DC TIG, DC Stick -
Voltage/Phase
DUAL VOLTAGE 120/240 1 PHASE -
Max Rated TIG Amps
120V: 125A // 240V: 200A -
Max Rated Stick Amps
120V: 125A // 240V: 160A -
TIG Amps @ Rated Duty Cycle (120V)
125A/15V @ 60% Duty Cycle/ 40º C // 100A/14V @ 100% Duty Cycle/ 40º C -
TIG Amps @ Rated Duty Cycle (240V)
200A/18V @ 60% Duty Cycle/ 40º C // 160A/16.4V @ 100% Duty Cycle/ 40º C -
Stick Amps @ Rated Duty Cycle (120V)
100A/24V @ 35% Duty Cycle/ 40º C // 80A/23.2V @ 60% Duty Cycle/ 40º C // 60A/ 22.4V @ 100% Duty Cycle/ 40º C -
Stick Amps @ Rated Duty Cycle (240V)
160A/26.4V @ 35% Duty Cycle/ 40º C // 130A/25.2V @ 60% Duty Cycle/ 40º C // 100A/24V @ 100% Duty Cycle/ 40º C -
Max Inrush ( I1MAX ) Amps
120V: 35A // 240V: 31A -
Maximum Rated (I1EFF ) Input Amps
120V: 24A // 240V: 23A -
OCV
TIG: 75V // Stick: 75V -
TIG Output Range DC
120V: 5A-125A/10.2V-15V // 240V: 5A-200A/10.2V-18V -
TIG Output Range AC
120V: 20A-125A/ 10.8V-15V // 240V: 20A-200A/10.8V-18V -
Stick Ouput Range DC
120V: 5A-100A/ 20.2V-24V // 240V: 5A-160A/20.2V-26.4V -
Stick Function
Adjustable Arc Force Control -
Stick Hot Start Type
Auto Adaptive Hot Start -
6010/Cellulose Capable
Limited to 6011 -
Minimum Amp DC TIG Start
5A -
Minimum Amp AC TIG Start
20A -
TIG Start Type
Lift TIG // HF -
HF and Lift
HV Start (Solid State HF Type) // Lift Start with Remote -
Memory
No -
End Amp Range
Fixed Minimum -
Upslope Time
Fixed Minimum -
Down Slope Time
0-25 Seconds -
Preflow Time
0-10 Seconds -
Post Flow Time
0-25 Seconds -
TIG Pulse
Yes -
Standard DC Pulse Frequency
.5-150Hz -
Standard AC Pulse Frequency
.5-150Hz -
Pulse Time On (Duty Cycle)
10-90% -
Pulse Amp Range
5-95% of welding amps -
AC Frequency (Hz)
20-250Hz -
AC Balance Range
20-80% of Electrode Positive -
AC Wave Forms
Advanced Square Wave -
Remote Control
2T/4T -
Foot Pedal
Standard -
Weight
25 lbs -
Dimensions (LxWxH)
16 in x 7 in x 13 in
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