Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • Thermacut Long Shield Cup, Shock Resistant

    Long Shield Cup, Shock Resistant

    Thermacut

    $32.16
    8-2151   Long Shield Cup, Shock Resistant.  For Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches.  Parts View Reference Number: Similar to 1 Priced...
    8-2151
    $32.16
    Qty in Cart: 0
    Quantity:
    Price:
    $32.16
    Subtotal:
  • Thermacut Shield Cup, Ceramic (Pack of 10) Thermacut Shield Cup, Ceramic (Pack of 10)

    Shield Cup, Ceramic (Pack of 10)

    Thermacut

    $190.00
    9-5630 Priced & Sold in Packages of 10. Shield Cup, Ceramic.  For Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches. Parts View Reference Number:...
    9-5630
    $190.00
    Qty in Cart: 0
    Quantity:
    Price:
    $190.00
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  • Thermacut 8-0525 - Please Contact Technician

    8-0525 - Please Contact Technician

    Thermacut

    $0.75
    8-0525 O-Ring.Please contact one of our technicians for up to date part numbers and pricing regarding this replacement part.  Arc-Zone.com can be reached toll free at 1-800-944-2243 or worldwide at 1-760-931-1500.Arc-Zone.com®, Inc. is not affiliated...
    8-0525
    $0.75
    Qty in Cart: 0
    Quantity:
    Price:
    $0.75
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  • Thermacut Tapered Retaining Cap - 020200

    Tapered Retaining Cap - 020200

    Thermacut

    $17.82
    020200  Tapered Retaining Cap for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 -...
    020200
    $17.82
    Qty in Cart: 0
    Quantity:
    Price:
    $17.82
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  • MAX 200 - 25' (7.6m) Complete Shielded Lead Set

    MAX 200 - 25' (7.6m) Complete Shielded Lead Set

    Thermacut

    $739.52
    028383 25' (7.6m) Complete Shielded Lead Set for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm® MAX200 Systems with PAC200 Plasma Arc Cutting Torches...
    028383
    $739.52
    Qty in Cart: 0
    Quantity:
    Price:
    $739.52
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  • PAC 121/PAC 125 Hand Torch Package with 25' (7.6m) Leads

    PAC 121/PAC 125 Hand Torch Package with 25' (7.6m) Leads

    Thermacut

    $385.26
    083066 Hand Torch Package with 25' (7.6m) Lead Set for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting...
    083066-PAC121
    $385.26
    Qty in Cart: 0
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    Price:
    $385.26
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  • MAX 40CS / PAC 120 Torch Package w/ 25' (7.6m) Leads

    MAX 40CS / PAC 120 Torch Package w/ 25' (7.6m) Leads

    Thermacut

    $694.40
    057172 Torch Package with 25' (7.6m) Lead Set for Hypertherm® MAX 40CS - PAC 120 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm...
    057172
    $694.40
    Qty in Cart: 0
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    Price:
    $694.40
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  • Profax Motor Guard PAC Air Filter

    Motor Guard PAC Air Filter

    Profax

    $142.00
    M-26 Motor Guard Plasma Arc Cutting Air Filter.  Super Efficient .01 Micron Air Filtration. This Filter Will Greatly Improve Your Plamsa Acr Cutting Torches Performance, and Lower Your Replacement Part Costs. 
    M-26
    $142.00
    Qty in Cart: 0
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    Price:
    $142.00
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  • Thermacut Machine Torch Body  - 020114

    Machine Torch Body - 020114

    Thermacut

    $311.00
    020114  180° Machine Torch Body, Degree. Improved MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch Design with Replaceable Insulator (OEM torch insulator is not replaceable). Parts View Reference Number: 16 Priced and Sold Individually...
    020114
    $311.00
    Qty in Cart: 0
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    Price:
    $311.00
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  • Thermacut Retaining Cap - 020930

    Retaining Cap - 020930

    Thermacut

    $16.42
    020930 Retaining Cap for Hypertherm® MAX 40CS/42/43 - PAC 120 Plasma Arc Cutting Torch. Replaces Part Number: 020364 for Hypertherm® MAX 42/PAC 120/121. Performance Proven™ Replacement for Hypertherm®. Priced and Sold...
    020930
    $16.42
    Qty in Cart: 0
    Quantity:
    Price:
    $16.42
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  • Thermacut Gouging Shield - 120608

    Gouging Shield - 120608

    Thermacut

    $11.45
    120608 Gouging Shield for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches. Replacement for part number: 120302. *Note: Image depicts similar gouging shield. Parts View Reference Number: 1 Priced and Sold...
    120608
    $11.45
    Qty in Cart: 0
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    Price:
    $11.45
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  • Thermacut End Cap

    End Cap

    Thermacut

    $11.00
    8-6515  End Cap for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Thermal Dynamics® PAK...
    8-6515
    $11.00
    Qty in Cart: 0
    Quantity:
    Price:
    $11.00
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  • Thermacut Deflector

    Deflector

    Thermacut

    $11.05
    020333  Deflector for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 70/MAX 80/MAX 100 - PAC 130 MAX 100D - PAC 160 Parts View Reference Number: MAX 70/80/100: 1 MAX 100D: 1 Priced and Sold...
    020333
    $11.05
    Qty in Cart: 0
    Quantity:
    Price:
    $11.05
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  • Profax Crown Shield Cup, Ceramic (Pack of 5) Profax Crown Shield Cup, Ceramic (Pack of 5)

    Crown Shield Cup, Ceramic (Pack of 5)

    Profax

    $150.00
    8-5526 Priced & Sold as a Pack of 5. Crown Shield Cup, Ceramic.  For Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches. Parts View Reference Number:...
    8-5526
    $150.00
    Qty in Cart: 0
    Quantity:
    Price:
    $150.00
    Subtotal:
  • Thermacut Retaining Cap - 020218 Thermacut Retaining Cap - 020218

    Retaining Cap - 020218

    Thermacut

    $26.12
    020218  Retaining Cap for  Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm®. Priced and Sold Individually. Arc-Zone.com®, Inc. is not affiliated with...
    020218
    $26.12
    Qty in Cart: 0
    Quantity:
    Price:
    $26.12
    Subtotal:
  • Thermacut Hand Torch Body - 020122

    Hand Torch Body - 020122

    Thermacut

    $211.37
    020122  70° Hand Torch Body. Improved Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch Design with Comfortable Curved Handle, Trigger Switch and Replaceable Insulator (OEM torch insulator is not replaceable). Parts View...
    020122
    $211.37
    Qty in Cart: 0
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    Price:
    $211.37
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  • Thermacut Shield Cup, PT-31 & PT-31XL

    Shield Cup, PT-31 & PT-31XL

    Thermacut

    $10.40
    18204 Shield Cup.  For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.   *NOTE: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB original (OEM) "New...
    18204
    $10.40
    Qty in Cart: 0
    Quantity:
    Price:
    $10.40
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  • PT-27 Torch Package with 25' (7.6m) Lead Set & Plug

    PT-27 Torch Package with 25' (7.6m) Lead Set & Plug

    Thermacut

    $593.71
    21620 Torch Package with 25' (7.6m) Lead Set & Plug for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches.  Performance Proven™ Replacement...
    21620
    $593.71
    Qty in Cart: 0
    Quantity:
    Price:
    $593.71
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  • Thermacut Shield Cup - 100-225 Amp

    Shield Cup - 100-225 Amp

    Thermacut

    $28.74
    20-1004  Shield Cup - 100-225 Amps for Thermal Dynamics® Merlin® 1000/ 3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.   Parts View Reference Number: 1 Priced and Sold Individually...
    20-1004
    $28.74
    Qty in Cart: 0
    Quantity:
    Price:
    $28.74
    Subtotal:
  • 25' (7.6m) Hand Torch Lead Set - 4-2727

    25' (7.6m) Hand Torch Lead Set - 4-2727

    Thermacut

    $811.87
    4-2727 25' (7.6m) Complete Hand Torch Lead Set for Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAK® 5/10/22 Systems with...
    4-2727
    $811.87
    Qty in Cart: 0
    Quantity:
    Price:
    $811.87
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  • PT-23 Torch Package with 25' (7.6m) Lead Set & Plug

    PT-23 Torch Package with 25' (7.6m) Lead Set & Plug

    Thermacut

    $851.42
    21402 Torch Package with 25' (7.6m) Lead Set & Plug for ESAB®/L-Tec® PCM-750i Systems with PT-23 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for ESAB®/L-Tec® PCM750i Systems with PT23 Plasma Arc...
    21402
    $851.42
    Qty in Cart: 0
    Quantity:
    Price:
    $851.42
    Subtotal:
  • 12.5' (3.8m) Complete Lead Set - 4-6071

    12.5' (3.8m) Complete Lead Set - 4-6071

    Thermacut

    $269.12
    4-6071 12.5' (3.8m) Complete Lead Set for Thermal Dynamics® EconoPak® 50 System with PCH-26 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Thermal Dynamics® EconoPak® 50 System with PCH-26 Plasma Arc Cutting...
    4-6071
    $269.12
    Qty in Cart: 0
    Quantity:
    Price:
    $269.12
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  • PCH-26 70° Torch Package with 12.5' (3.8m) Leads

    PCH-26 70° Torch Package with 12.5' (3.8m) Leads

    Thermacut

    $631.92
    2-3501 70° Torch Package with 12.5' (3.8m) Lead Set for Thermal Dynamics® EconoPak® 50 System with PCH-26 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Thermal Dynamics® EconoPak® 50 System with...
    2-3501
    $631.92
    Qty in Cart: 0
    Quantity:
    Price:
    $631.92
    Subtotal:
  • 17' (5.2m) Torch Lead Set

    17' (5.2m) Torch Lead Set

    Thermacut

    $594.68
    T-0575 17' (5.2m) Torch Lead Set for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.   Performance Proven™ Replacement for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i...
    T-0575
    $594.68
    Qty in Cart: 0
    Quantity:
    Price:
    $594.68
    Subtotal:
  • PT-15XL Torch Package with 6' (1.8m) Lead Set - ESP Machines

    PT-15XL Torch Package with 6' (1.8m) Lead Set - ESP Machines

    Thermacut

    $2,683.84
    21304 PT-15XL Torch Package with 6' (1.8m) Lead Set - ESP Machines for ESAB®/L-Tec® ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15XL Plasma Arc Cutting Torches.  Performance Proven™ Replacement for ESAB®/L-Tec®...
    21304
    $2,683.84
    Qty in Cart: 0
    Quantity:
    Price:
    $2,683.84
    Subtotal:
  • PT-20AM Torch Package with 50' (15.2m) Lead Set

    PT-20AM Torch Package with 50' (15.2m) Lead Set

    Thermacut

    $1,288.42
    21360 Torch Package with 50' (15.2m) Lead Set for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.  Performance Proven™ Replacement for ESAB®/L-Tec®...
    21360
    $1,288.42
    Qty in Cart: 0
    Quantity:
    Price:
    $1,288.42
    Subtotal:
  • 12.5' (3.8m) Complete Lead Set - 4-6067

    12.5' (3.8m) Complete Lead Set - 4-6067

    $199.20
    4-6067 12.5' (3.8m) Complete Lead Set for Thermal Dynamics® PakMaster® 25/EconoPak® 25 System with PCH-25 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Thermal Dynamics® PakMaster®...
    4-6067
    $199.20
    Qty in Cart: 0
    Quantity:
    Price:
    $199.20
    Subtotal:
  • Thermacut 25' (7.6m) Hand Torch Lead Set - 4-2863

    25' (7.6m) Hand Torch Lead Set - 4-2863

    Thermacut

    $666.57
    4-2863  25' (7.6m) Hand Torch Lead Set for Thermal Dynamics® Merlin® PAK® 15XC Systems with PCH-150 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® Merlin® PAK® 15XC Systems...
    4-2863
    $666.57
    Qty in Cart: 0
    Quantity:
    Price:
    $666.57
    Subtotal:
  • PCH-25 70° Torch Package with 12.5' (3.8m) Leads

    PCH-25 70° Torch Package with 12.5' (3.8m) Leads

    Thermacut

    $606.63
    2-0250 70° Torch Package with 12.5' (3.8m) Lead Set for Thermal Dynamics® PakMaster® 25/EconoPak® 25 System with PCH-25 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Thermal Dynamics®...
    2-0250
    $606.63
    Qty in Cart: 0
    Quantity:
    Price:
    $606.63
    Subtotal:
  • MAX 200 - 30' (9.1m) Complete Shielded Lead Set

    MAX 200 - 30' (9.1m) Complete Shielded Lead Set

    Thermacut

    $766.25
    028457 30' (9.1m) Complete Shielded Lead Set for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm® MAX200 Systems with PAC200 Plasma Arc Cutting Torches...
    028457
    $766.25
    Qty in Cart: 0
    Quantity:
    Price:
    $766.25
    Subtotal:
  • 6' (1.8m) Lead Set - ESP Machines

    6' (1.8m) Lead Set - ESP Machines

    Thermacut

    $1,748.84
    T-1360 6' (1.8m) Lead Set - ESP Machines for ESAB®/L-Tec® ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Performance Proven™ Replacement for ESAB®/L-Tec®...
    T-1360
    $1,748.84
    Qty in Cart: 0
    Quantity:
    Price:
    $1,748.84
    Subtotal:
  • Thermacut 12.5' (3.8m) Complete Lead Set

    12.5' (3.8m) Complete Lead Set

    Thermacut

    $233.93
    4-5047 12.5' (3.8m) Complete Lead Set for Thermal Dynamics® Dynapak® 110/ PAK® 2XT - PCH-20 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Thermal Dynamics® Dynapak® 110/ PAK2XT - PCH20 Plasma Arc...
    4-5047
    $233.93
    Qty in Cart: 0
    Quantity:
    Price:
    $233.93
    Subtotal:
  • Thermacut Powermax 800 - 50' (15.2m) Complete Lead Set Thermacut Powermax 800 - 50' (15.2m) Complete Lead Set

    Powermax 800 - 50' (15.2m) Complete Lead Set

    Thermacut

    $384.17
    129002 50' (15.2m) Complete Lead Set for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches...
    129002
    $384.17
    Qty in Cart: 0
    Quantity:
    Price:
    $384.17
    Subtotal:
  • PAC 121/PAC 125 Hand Torch Package with 50' (15.2m) Leads

    PAC 121/PAC 125 Hand Torch Package with 50' (15.2m) Leads

    Thermacut

    $486.40
    083067 Hand Torch Package with 50' (15.2m) Lead Set for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting...
    083067
    $486.40
    Qty in Cart: 0
    Quantity:
    Price:
    $486.40
    Subtotal:
  • Plastic Bottom

    Plastic Bottom

    Thermacut

    $22.10
    9-5758-5  Plastic Bottom for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    9-5758-5
    $22.10
    Qty in Cart: 0
    Quantity:
    Price:
    $22.10
    Subtotal:
  • 30' (9.1m) Complete Lead Set - ICE-70

    30' (9.1m) Complete Lead Set - ICE-70

    Thermacut

    $604.27
    171253 30' (9.1m) Complete Lead Set for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70 Plasma...
    171253
    $604.27
    Qty in Cart: 0
    Quantity:
    Price:
    $604.27
    Subtotal:
  • Thermacut Heat Shield - 948186

    Heat Shield - 948186

    Thermacut

    $18.56
    948186 Heat Shield for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XL Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold...
    948186
    $18.56
    Qty in Cart: 0
    Quantity:
    Price:
    $18.56
    Subtotal:
  • PT-31/PT-31XL/PT-31XT Hand Torch Package with 12.5' Lead Set

    PT-31/PT-31XL/PT-31XT Hand Torch Package with 12.5' Lead Set

    Thermacut

    $734.11
    20084 Hand Torch Package with 12.5' (3.8m) Lead Set for ESAB®/L-Tec® PCM-Vpi/PCM-Smi/PCM-500/PCM-625i/PCM-50A/PCM-875/PCM-1125/CaddyCut/Handy Plasma 50 Systems with PT-31/PT-31XL/PT-31XT Plasma Arc Cutting Torches.  Performance...
    20084
    $734.11
    Qty in Cart: 0
    Quantity:
    Price:
    $734.11
    Subtotal:
  • Thermacut Tip, 50 Amp "4 Stakes" - PT-31 & PT-31XL (Pack of 10) Thermacut Tip, 50 Amp "4 Stakes" - PT-31 & PT-31XL (Pack of 10)

    Tip, 50 Amp "4 Stakes" - PT-31 & PT-31XL (Pack of 10)

    Thermacut

    $73.70
    18820 Priced & Sold in Packages of 10. Tip, 50 Amp "4 Stakes".For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.  *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on...
    18820
    $73.70
    Qty in Cart: 0
    Quantity:
    Price:
    $73.70
    Subtotal:
  • 25' (7.6m) Hand Torch Lead Set - 4-2895

    25' (7.6m) Hand Torch Lead Set - 4-2895

    Thermacut

    $420.73
    4-2895 25' (7.6m) Complete Hand Torch Lead Set for PakMaster® 50XL/50XL Plus Systems with PCH-28 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Thermal Dynamics® PakMaster® 50XL/50XL Plus Systems with PCH-28...
    4-2895
    $420.73
    Qty in Cart: 0
    Quantity:
    Price:
    $420.73
    Subtotal:
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