Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

  • Product
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  • Thermacut O-Ring - 044027

    O-Ring - 044027

    $1.15
    044027O-Ring for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches. Parts View Reference...
    044027
    $1.15
    Qty in Cart: 0
    Quantity:
    Price:
    $1.15
    Subtotal:
  • Thermacut HPR Shield 130A, MS

    HPR Shield 130A, MS

    $11.54
    HPR130XD® & HPR260XD® Shield Cap 130A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220183
    $11.54
    Qty in Cart: 0
    Quantity:
    Price:
    $11.54
    Subtotal:
  • Thermacut Water Tube - 020963

    Water Tube - 020963

    $16.29
    020963 Water Tube for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000   *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...
    020963
    $16.29
    Qty in Cart: 0
    Quantity:
    Price:
    $16.29
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  • Thermacut Nozzle Assembly - .230" - Standard - N2 - CCW

    Nozzle Assembly - .230" - Standard - N2 - CCW

    $23.10
    2075690 Nozzle Assembly - .230" - Standard - N2 - CCW (counter-clockwise) for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and...
    2075690
    $23.10
    Qty in Cart: 0
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    Price:
    $23.10
    Subtotal:
  • Thermacut HPR Shield 130A, SS/AL

    HPR Shield 130A, SS/AL

    $11.42
    HPR130XD® & HPR260XD® Shield Cap 130A, SS/AL. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220198
    $11.42
    Qty in Cart: 0
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    Price:
    $11.42
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  • Thermacut Machine Torch Body - 120584 Thermacut Machine Torch Body - 120584

    Machine Torch Body - 120584

    $530.40
    120584 Machine Torch Body for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...
    120584
    $530.40
    Qty in Cart: 0
    Quantity:
    Price:
    $530.40
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  • Thermacut Electrode - 340 Amp

    Electrode - 340 Amp

    $26.70
    120630 Electrode - 340 Amps for Hypertherm® HT4001/PAC 620 Plasma Arc Cutting Torch.  Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® HT4001/PAC 620 Plasma Arc...
    120630
    $26.70
    Qty in Cart: 0
    Quantity:
    Price:
    $26.70
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  • Thermacut Machine Torch Body - 020470

    Machine Torch Body - 020470

    $527.77
    020470 Machine Torch Body for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...
    020470
    $527.77
    Qty in Cart: 0
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    Price:
    $527.77
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  • Thermacut HPR Shield 80-130A, Bevel MS

    HPR Shield 80-130A, Bevel MS

    $10.80
    HPR130XD® & HPR260XD® Shield Cap 80-130A, Bevel MS. This shield is part of a series of high Unique Replacement, performance improved parts that are designed to be used together and are not compatible with the OEM parts for the HPR...
    220742-UR 1
    $10.80
    Qty in Cart: 0
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    Price:
    $10.80
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  • Thermacut Nozzle Assembly - .230" - Heavy Duty - N2

    Nozzle Assembly - .230" - Heavy Duty - N2

    $19.58
    2075613-2-UR Nozzle Assembly - .230" - Heavy Duty - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075613-2-UR
    $19.58
    Qty in Cart: 0
    Quantity:
    Price:
    $19.58
    Subtotal:
  • Thermacut Oxy Electrode - 260 Amp - SL - 020081 (Pack of 5) Thermacut Oxy Electrode - 260 Amp - SL - 020081 (Pack of 5)

    Oxy Electrode - 260 Amp - SL - 020081 (Pack of 5)

    $90.00
    020081 Priced & Sold as a Pack of 5. Oxy Electrode - 260 Amps - SL for the following Hypertherm® Systems & Plasma Arc Cutting Torches:System - TorchHT400 - HT400PAC 600 - PAC 600*Note: Image depicts standard electrode.Parts View Reference...
    020081
    $90.00
    Qty in Cart: 0
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    Price:
    $90.00
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  • Profax Electrode - 50-250 Amp

    Electrode - 50-250 Amp

    $42.45
    34086XL Electrode - 50-250 Amps for the follow ESAB®/L-Tec® Plasma Arc Cutting Torches: System - Torch ESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150  -  PT-19XL & PT-19XLS Parts...
    34086XL
    $42.45
    Qty in Cart: 0
    Quantity:
    Price:
    $42.45
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  • Thermacut Machine Torch Body - 2" - Stainless Steel

    Machine Torch Body - 2" - Stainless Steel

    $750.46
    120356 Machine Torch Body - 2" Stainless Steel. for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torch.  *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches.  Parts View Reference Number:...
    120356
    $750.46
    Qty in Cart: 0
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    Price:
    $750.46
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  • Thermacut HPR Shield 200A, MS

    HPR Shield 200A, MS

    $9.73
    HPR260XD® Shield Cap 200A, MS. This shield is part of a series of high Unique Replacement, performance improved parts that are designed to be used together and are not compatible with the OEM parts for the HPR XD torches.   This...
    220761-UR
    $9.73
    Qty in Cart: 0
    Quantity:
    Price:
    $9.73
    Subtotal:
  • Thermacut Oxy Electrode - 260 Amp - SL - 020663 (Pack of 5) Thermacut Oxy Electrode - 260 Amp - SL - 020663 (Pack of 5)

    Oxy Electrode - 260 Amp - SL - 020663 (Pack of 5)

    $90.00
    020663 Priced & Sold as a Pack of 5. Oxy Electrode - 260 Amps - SL for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchHT4000 - PAC 170 HT4001 - PAC 620*Note: Image depicts standard electrode.Parts View Reference...
    020663
    $90.00
    Qty in Cart: 0
    Quantity:
    Price:
    $90.00
    Subtotal:
  • Thermacut HPR Shield 130-260A, Bevel SS

    HPR Shield 130-260A, Bevel SS

    $10.80
    HPR260XD® Shield Cap 130-260A, Bevel SS. This shield is part of a series of high unique replacement, performance improved parts that are designed to be used together and are not compatible with the OEM parts for the HPR XD torches.   This...
    220658-UR
    $10.80
    Qty in Cart: 0
    Quantity:
    Price:
    $10.80
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  • Thermacut Electrode - 020038 (Pack of 5) Thermacut Electrode - 020038 (Pack of 5)

    Electrode - 020038 (Pack of 5)

    $79.95
    020038 Priced & Sold as a Pack of 5. Electrode for Hypertherm® PAC 500 System - PAC 500 Plasma Arc Cutting Torch. Parts View Reference Number: 5 Performance Proven™ Replacement for Hypertherm® PAC 500 System - PAC 500 Plasma Arc...
    020038
    $79.95
    Qty in Cart: 0
    Quantity:
    Price:
    $79.95
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  • Thermacut Oxy Electrode - Bevel

    Oxy Electrode - Bevel

    $30.75
    020723 Oxy Electrode - Bevel for Hypertherm® HT4000/PAC 170 Plasma Arc Cutting Torch.  *Note: Image depicts standard electrode. Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for...
    020723
    $30.75
    Qty in Cart: 0
    Quantity:
    Price:
    $30.75
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  • Thermacut HPR Shield 260A, MS

    HPR Shield 260A, MS

    $13.25
    HPR260XD® Shield Cap 260A, MS. This shield cap is part of a series of high Unique Replacement, performance improved parts that are designed to be used together and are not compatible with the OEM parts for the HPR XD torches.   This shield...
    220764-UR
    $13.25
    Qty in Cart: 0
    Quantity:
    Price:
    $13.25
    Subtotal:
  • Thermacut Nozzle Assembly - .250" - Standard - N2

    Nozzle Assembly - .250" - Standard - N2

    $30.82
    2075587 Nozzle Assembly - .250" - Standard - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075587
    $30.82
    Qty in Cart: 0
    Quantity:
    Price:
    $30.82
    Subtotal:
  • Thermacut Oxy Electrode - Bevel - 020975  (Pack of 5) Thermacut Oxy Electrode - Bevel - 020975  (Pack of 5)

    Oxy Electrode - Bevel - 020975 (Pack of 5)

    $237.25
    020975 Priced & Sold in Packages of 5. Oxy Electrode - Bevel for Hypertherm® HT4001/PAC 620 Plasma Arc Cutting Torch. *Note: Image depicts standard electrode.Parts View Reference Number: 5 Performance Proven™ Replacement for...
    020975
    $237.25
    Qty in Cart: 0
    Quantity:
    Price:
    $237.25
    Subtotal:
  • Thermacut Electrode Holder - N2

    Electrode Holder - N2

    $35.02
    2075343 Electrode Holder - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 9 Priced and Sold Individually. Performance Proven™...
    2075343
    $35.02
    Qty in Cart: 0
    Quantity:
    Price:
    $35.02
    Subtotal:
  • Thermacut HPR Shield 260A, Bevel MS

    HPR Shield 260A, Bevel MS

    $14.22
    HPR260XD® Shield Cap 260A, Bevel MS. This shield is part of a series of high Unique Replacement, performance improved parts that are designed to be used together and are not compatible with the OEM parts for the HPR XD torches.   This...
    220741-UR
    $14.22
    Qty in Cart: 0
    Quantity:
    Price:
    $14.22
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  • Thermacut Electrode - N2 (Pack of 5) Thermacut Electrode - N2 (Pack of 5)

    Electrode - N2 (Pack of 5)

    $100.75
    020082  Priced & Sold in Packages of 5.  N2 Electrode for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchHT400 - HT400HT4000 - PAC 170 HT4001 - PAC 620*Note: Image depicts standard electrode...
    020082
    $100.75
    Qty in Cart: 0
    Quantity:
    Price:
    $100.75
    Subtotal:
  • Thermacut Swirl Baffle - 8 Holes - Oxy - High Current

    Swirl Baffle - 8 Holes - Oxy - High Current

    $34.60
    2075586 Swirl Baffle - 8 Holes - Oxy - High Current for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 10 Priced and Sold Individually...
    2075586
    $34.60
    Qty in Cart: 0
    Quantity:
    Price:
    $34.60
    Subtotal:
  • Thermacut Electrode - N2/ArH2 - 020285 (Pack of 5) Thermacut Electrode - N2/ArH2 - 020285 (Pack of 5)

    Electrode - N2/ArH2 - 020285 (Pack of 5)

    $177.10
    020285 Priced & Sold in Packages of 5.  N2/ArH2 Electrode for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchHT4001 - PAC 620PAC 600 - PAC 600*Note: Image depicts standard electrode. Priced...
    020285
    $177.10
    Qty in Cart: 0
    Quantity:
    Price:
    $177.10
    Subtotal:
  • Thermacut N2 Electrode - Bevel

    N2 Electrode - Bevel

    $40.98
    020968 N2 Electrode - Bevel for Hypertherm® HT4001/PAC 620 Plasma Arc Cutting Torch.  *Note: Image depicts standard electrode. Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for...
    020968
    $40.98
    Qty in Cart: 0
    Quantity:
    Price:
    $40.98
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  • Thermacut Swirl Baffle - 4 Holes - N2 (Pack of 2)

    Swirl Baffle - 4 Holes - N2 (Pack of 2)

    $59.72
    2075341 Priced & Sold in Packages of 2.Swirl Baffle - 4 Holes - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 10 Performance Proven™...
    2075341
    $59.72
    Qty in Cart: 0
    Quantity:
    Price:
    $59.72
    Subtotal:
  • Thermacut Electrode Holder - 37068

    Electrode Holder - 37068

    $61.00
    37068 Electrode Holder for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches.  Parts View Reference Number: 9 Priced and Sold...
    37068
    $61.00
    Qty in Cart: 0
    Quantity:
    Price:
    $61.00
    Subtotal:
  • Thermacut Nozzle Ring - T-1392

    Nozzle Ring - T-1392

    $57.35
    T-1392 Nozzle Ring for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 600 - PAC 600 Parts View Reference Number: 6 Priced and Sold Individually...
    T-1392
    $57.35
    Qty in Cart: 0
    Quantity:
    Price:
    $57.35
    Subtotal:
  • Thermacut Electrode Holder - 34084

    Electrode Holder - 34084

    $37.54
    34084 Electrode Holder for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold...
    34084
    $37.54
    Qty in Cart: 0
    Quantity:
    Price:
    $37.54
    Subtotal:
  • Thermacut Gasket, Shield Cup - 8-6512 (Pack of 5) Thermacut Gasket, Shield Cup - 8-6512 (Pack of 5)

    Gasket, Shield Cup - 8-6512 (Pack of 5)

    $13.75
    8-6512 Priced & Sold in Packages of 5Gasket, Shield Cup. Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWM 300 Plasma Arc Welding Torch.
    8-6512
    $13.75
    Qty in Cart: 0
    Quantity:
    Price:
    $13.75
    Subtotal:
  • Thermacut HPR Inner Retaining Cap 30-50A, MS

    HPR Inner Retaining Cap 30-50A, MS

    $140.32
    HPR130XD® & HPR260XD® Nozzle Retaining Cap 30-50A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced...
    220754
    $140.32
    Qty in Cart: 0
    Quantity:
    Price:
    $140.32
    Subtotal:
  • Thermacut Swirl Baffle - 4 Holes - Alumina

    Swirl Baffle - 4 Holes - Alumina

    $39.00
    948142 Swirl Baffle - 4 Holes - Alumina for the follow ESAB®/L-Tec® Plasma Arc Cutting Torches: System - Torch PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 -...
    948142
    $39.00
    Qty in Cart: 0
    Quantity:
    Price:
    $39.00
    Subtotal:
  • Thermacut Machine Torch Body - 020080

    Machine Torch Body - 020080

    $931.37
    020080 Machine Torch Body for HT400/HT400 Plasma Arc Cutting Torch.  Parts View Reference Number: 7 Priced and Sold Individually. Performance Proven™ Replacement for HT400/HT400 Plasma Arc Cutting Torch.   Arc-Zone...
    020080
    $931.37
    Qty in Cart: 0
    Quantity:
    Price:
    $931.37
    Subtotal:
  • Thermacut HPR Inner Retaining Cap 80-130A, MS/SS/AL

    HPR Inner Retaining Cap 80-130A, MS/SS/AL

    $140.32
    HPR130XD® & HPR260XD® Nozzle Retaining Cap 80-130A, MS/SS/AL. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone...
    220756
    $140.32
    Qty in Cart: 0
    Quantity:
    Price:
    $140.32
    Subtotal:
  • Thermacut Machine Torch Body - 020328

    Machine Torch Body - 020328

    $930.00
    020328 Machine Torch Body for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT4000 - PAC 170 HT4001 - PAC 620 PAC 600 - PAC 600 Parts View Reference Number: 7 Priced and Sold Individually...
    020328
    $930.00
    Qty in Cart: 0
    Quantity:
    Price:
    $930.00
    Subtotal:
  • Thermacut HPR Inner Retaining Cap 200A, MS

    HPR Inner Retaining Cap 200A, MS

    $105.65
    HPR260XD® Nozzle Retaining Cap 200A, MS. This inner retaining cap is part of a series of high Unique Replacement, performance improved parts that are designed to be used together and are not compatible with the OEM parts for the HPR XD...
    220757-UR
    $105.65
    Qty in Cart: 0
    Quantity:
    Price:
    $105.65
    Subtotal:
  • Thermacut Swirl Baffle - Alumina - CCW  (Pack of 2)

    Swirl Baffle - Alumina - CCW (Pack of 2)

    $83.32
    948143 Priced & Sold in Packages of 2. Swirl Baffle - Alumina  - CCW (counter-clockwise) for the follow ESAB®/L-Tec® Plasma Arc Cutting Torches:System - TorchPCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 -...
    948143
    $83.32
    Qty in Cart: 0
    Quantity:
    Price:
    $83.32
    Subtotal:
  • Thermacut HPR Inner Retaining Cap 260A, MS

    HPR Inner Retaining Cap 260A, MS

    $140.00
    HPR260XD® Nozzle Retaining Cap 260A, MS. This inner retaining cap is part of a series of high Unique Replacement, performance improved parts that are designed to be used together and are not compatible with the OEM parts for the HPR XD...
    220760-UR
    $140.00
    Qty in Cart: 0
    Quantity:
    Price:
    $140.00
    Subtotal:
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