Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • Thermacut 10' (3.0m) High Frequency Lead

    10' (3.0m) High Frequency Lead

    Thermacut

    $55.62
    023033 10' (3.0m) High Frequency Lead for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™...
    023033
    $55.62
    Qty in Cart: 0
    Quantity:
    Price:
    $55.62
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  • Thermacut Tip - 300 Amp (Pack of 5) Thermacut Tip - 300 Amp (Pack of 5)

    Tip - 300 Amp (Pack of 5)

    Thermacut

    $52.85
    20-1034 Priced & Sold in Packages of 5. Tip - 300 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Performance...
    20-1034
    $52.85
    Qty in Cart: 0
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    $52.85
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  • Thermacut Baffle Tube

    Baffle Tube

    Thermacut

    $22.26
    21374  Baffle Tube Amps for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.   Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™...
    21374
    $22.26
    Qty in Cart: 0
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    Price:
    $22.26
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  • Thermacut Tip - 100 Amp - Shielded (Pack of 5) Thermacut Tip - 100 Amp - Shielded (Pack of 5)

    Tip - 100 Amp - Shielded (Pack of 5)

    Thermacut

    $86.15
    169226 Priced & Sold as a Pack of 5. Tip - 100 Amps - Shielded for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches. Parts View Reference Number: 7 Performance Proven™...
    169226
    $86.15
    Qty in Cart: 0
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    Price:
    $86.15
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  • Thermacut Water Swirl Ring - N2

    Water Swirl Ring - N2

    Thermacut

    $12.06
    2075584 Water Swirl Ring - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™...
    2075584
    $12.06
    Qty in Cart: 0
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    Price:
    $12.06
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  • Profax Gouging Tip - 073" (Pack of 5) Profax Gouging Tip - 073" (Pack of 5)

    Gouging Tip - 073" (Pack of 5)

    Profax

    $36.25
    8-7506 Priced & Sold as a Pack of 5. Gouging Tip - 073" for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPakMaster® 75XL Plus - PCH/M-60PakMaster 75/75XL/100XL Plus/EconoPak 100 - PCH/M-75Parts View...
    8-7506
    $36.25
    Qty in Cart: 0
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    Price:
    $36.25
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  • Profax Gouging Shield Cup - 9-5774

    Gouging Shield Cup - 9-5774

    Profax

    $32.22
    9-5774  Gouging Shield Cup for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches.  Parts View Reference Number: 1d Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    9-5774
    $32.22
    Qty in Cart: 0
    Quantity:
    Price:
    $32.22
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  • Thermacut Swirl Ring - 40 Amp (Pack of 2) Thermacut Swirl Ring - 40 Amp (Pack of 2)

    Swirl Ring - 40 Amp (Pack of 2)

    Thermacut

    $42.56
    020950 Priced & Sold as a Pack of 2 Swirl Ring - 40 Amps for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. *Note: Image depicts similar swirl ring.Parts View Reference Number: 16 Performance Proven™ Replacement for...
    020950
    $42.56
    Qty in Cart: 0
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    Price:
    $42.56
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  • Thermacut Swirl Ring - 020194 (Pack of 2) Thermacut Swirl Ring - 020194 (Pack of 2)

    Swirl Ring - 020194 (Pack of 2)

    Thermacut

    $36.40
    020194 Priced & Sold In Packages Of 2 Swirl Ring for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 13 Performance Proven™ Replacement for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC...
    020194
    $36.40
    Qty in Cart: 0
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    Price:
    $36.40
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  • Thermacut O-Ring

    O-Ring

    Thermacut

    $2.28
    85W51 O-Ring for the following ESAB®/L-Tec® Plasma Arc Cutting Torches: System - Torch PCM-750i -  PT-23 PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50 & 80 Power Cut - PT-27 Additional Part Number Reference:...
    85W51
    $2.28
    Qty in Cart: 0
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    Price:
    $2.28
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  • Profax Electrode - 192047 (Pack of 5) Profax Electrode - 192047 (Pack of 5)

    Electrode - 192047 (Pack of 5)

    Profax

    $82.40
    192047 Priced & Sold as a Pack of 5.Electrode for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches. Parts View Reference Number: 7 Performance Proven™ Replacement...
    192047
    $82.40
    Qty in Cart: 0
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    Price:
    $82.40
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  • Thermacut 70° Hand Torch Body - 20072

    70° Hand Torch Body - 20072

    Thermacut

    $499.75
    20072 70° Hand Torch Body. (Without Safety) For ESAB®/L-Tec® PT31 & PT31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.   *NOTE: Replacement Torch Body does not use Plunger (part #20324) -- or Seat (part...
    20072
    $499.75
    Qty in Cart: 0
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    $499.75
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  • Thermacut Shield Cup - Long Life

    Shield Cup - Long Life

    Thermacut

    $27.00
    9-6503 Heavy-Duty Copper Shield Cup. Note: To be used in conjunction with 9-6003 Shield Cup.  For the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch EconoPak 50 - PCH-26 PakMaster 50XL/50XL Plus -...
    9-6503
    $27.00
    Qty in Cart: 0
    Quantity:
    Price:
    $27.00
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  • MAX 70/MAX 80/MAX 100 Hi-Frequency Cable - 50' (15.2m)

    MAX 70/MAX 80/MAX 100 Hi-Frequency Cable - 50' (15.2m)

    Thermacut

    $152.82
    023201 50' (15.2m) Hi-Frequency Cable for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Arc-Zone...
    023201
    $152.82
    Qty in Cart: 0
    Quantity:
    Price:
    $152.82
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  • Profax Gouging Swirl Ring

    Gouging Swirl Ring

    Profax

    $20.40
    020750 Gouging Swirl Ring for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. *Note: Image depicts similar swirl ring. Parts View Reference Number: 17 Priced and Sold Individually. Performance Proven™ Replacement for...
    020750
    $20.40
    Qty in Cart: 0
    Quantity:
    Price:
    $20.40
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  • Thermacut Split Holder - Machine Torch

    Split Holder - Machine Torch

    Thermacut

    $66.08
    9-6261  Machine Torch Split Holder for Thermal Dynamics® PakMaster® 50XL/50XL Plus - PCH/M-28 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Thermal Dynamics® PakMaster® 50XL/50XL Plus - PCH/M-28Plasma...
    9-6261
    $66.08
    Qty in Cart: 0
    Quantity:
    Price:
    $66.08
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  • Thermacut N2 Nozzle - .166" (4.21mm)

    N2 Nozzle - .166" (4.21mm)

    Thermacut

    $17.00
    020282 N2 Nozzle -  .166" (4.21mm) for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT4001 - PAC 620 PAC 600 - PAC 600 Parts View Reference Number: 2 Priced and Sold Individually...
    020282
    $17.00
    Qty in Cart: 0
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    Price:
    $17.00
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  • Thermacut Extended Electrode - 020564-PAC130 (Pack of 5) Thermacut Extended Electrode - 020564-PAC130 (Pack of 5)

    Extended Electrode - 020564-PAC130 (Pack of 5)

    Thermacut

    $47.10
    020564 Priced & Sold In Packages Of 5 Extended Electrode for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. *Note: Image depicts Air/Nitrogen Electrode.Parts View Reference Number: 14 Performance Proven™...
    020564-PAC130
    $47.10
    Qty in Cart: 0
    Quantity:
    Price:
    $47.10
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  • Profax Extended Electrode (Pack of 5) Profax Extended Electrode (Pack of 5)

    Extended Electrode (Pack of 5)

    Profax

    $87.60
    192048 Priced & Sold as a Pack of 5.Extended Electrode for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches. Parts View Reference Number: 8 Performance Proven™...
    192048
    $87.60
    Qty in Cart: 0
    Quantity:
    Price:
    $87.60
    Subtotal:
  • Profax Tip - 80 Amp - Shielded (Pack of 5) Profax Tip - 80 Amp - Shielded (Pack of 5)

    Tip - 80 Amp - Shielded (Pack of 5)

    Profax

    $85.15
    169219 Priced & Sold as a Pack of 5. Tip - 80 Amps - Shielded for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches. Parts View Reference Number: 7 Performance Proven™...
    169219
    $85.15
    Qty in Cart: 0
    Quantity:
    Price:
    $85.15
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  • Thermacut PCM-6b Machine Torch Package with 50' (7.6m) Lead Set

    PCM-6b Machine Torch Package with 50' (7.6m) Lead Set

    Thermacut

    $2,652.38
    2-2749  Machine Torch Package with 25' (7.6m) Lead Set for Thermal Dynamics® PAK® 44/45 Systems with PCM-6b Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAK® 44/45 Systems...
    2-2749
    $2,652.38
    Qty in Cart: 0
    Quantity:
    Price:
    $2,652.38
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  • Thermacut 25' (7.6m) Negative Lead

    25' (7.6m) Negative Lead

    Thermacut

    $165.00
    9-4273  25' (7.6m) Negative Lead for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAX®...
    9-4273
    $165.00
    Qty in Cart: 0
    Quantity:
    Price:
    $165.00
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  • Thermacut Extended Electrode - Air (Pack of 5) Thermacut Extended Electrode - Air (Pack of 5)

    Extended Electrode - Air (Pack of 5)

    Thermacut

    $47.10
    020564 Priced & Sold in Packages of 5. Extended Electrode - Air for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. *Note: Image depicts similar electrode.Parts View Reference Number: 18  Performance Proven™ Replacement for...
    020564-PAC160
    $47.10
    Qty in Cart: 0
    Quantity:
    Price:
    $47.10
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  • MAX 70/MAX 80/MAX 100 Hi-Frequency Cable - 75' (22.8m)

    MAX 70/MAX 80/MAX 100 Hi-Frequency Cable - 75' (22.8m)

    Thermacut

    $234.07
    023263 75' (22.8m) Hi-Frequency Cable for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Arc-Zone...
    023263
    $234.07
    Qty in Cart: 0
    Quantity:
    Price:
    $234.07
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  • Thermacut 25' (7.6m) Negative Lead - Color Code: Green

    25' (7.6m) Negative Lead - Color Code: Green

    Thermacut

    $291.00
    9-2950  25' (7.6m) Negative Lead - Color Code: Green for Thermal Dynamics® PAK® 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® Thermal...
    9-2950
    $291.00
    Qty in Cart: 0
    Quantity:
    Price:
    $291.00
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  • Thermacut Oxy Retaining Cap - 200 Amp

    Oxy Retaining Cap - 200 Amp

    Thermacut

    $119.24
    220238 Oxy Retaining Cap - 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000    *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc...
    220238
    $119.24
    Qty in Cart: 0
    Quantity:
    Price:
    $119.24
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  • Thermacut 15' (4.6m) High Frequency Lead

    15' (4.6m) High Frequency Lead

    Thermacut

    $72.18
    023035 15' (4.6m) High Frequency Lead for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™...
    023035
    $72.18
    Qty in Cart: 0
    Quantity:
    Price:
    $72.18
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  • MAX 200/HT2000 - 25' (7.6m) Cable Sheath

    MAX 200/HT2000 - 25' (7.6m) Cable Sheath

    Thermacut

    $98.66
    024197 25' (7.6m) Cable Set Sheath for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 System - PAC 200 HT2000 System - HT2000 Performance Proven™ Replacement for Hypertherm®...
    024197
    $98.66
    Qty in Cart: 0
    Quantity:
    Price:
    $98.66
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  • 25' (7.6m) Control Cable - 9-3107

    25' (7.6m) Control Cable - 9-3107

    Thermacut

    $84.53
    9-3107 25' (7.6m) Control Cable for Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAK® 5/10/22 Systems with...
    9-3107
    $84.53
    Qty in Cart: 0
    Quantity:
    Price:
    $84.53
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  • Profax Liner with O-Ring - 8-4154

    Liner with O-Ring - 8-4154

    Profax

    $25.88
    8-4154 Liner with O-Ring for Thermal Dynamics® Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt. Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for Thermal Dynamics®...
    8-4154
    $25.88
    Qty in Cart: 0
    Quantity:
    Price:
    $25.88
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  • Thermacut Electrode Adaptor - PT-20AM

    Electrode Adaptor - PT-20AM

    Thermacut

    $52.78
    21332 Electrode Adaptor for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.   Parts View Reference Number: 6 Priced and Sold Individually. Performance Proven™ Replacement...
    21332
    $52.78
    Qty in Cart: 0
    Quantity:
    Price:
    $52.78
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  • Thermacut N2 Nozzle - .166" (4.21mm) - Bevel

    N2 Nozzle - .166" (4.21mm) - Bevel

    Thermacut

    $32.33
    120387 N2 Nozzle -  .166" (4.21mm) - Bevel for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® HT...
    120387
    $32.33
    Qty in Cart: 0
    Quantity:
    Price:
    $32.33
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  • Thermacut Extended Electrode - Nitrogen (Pack of 5) Thermacut Extended Electrode - Nitrogen (Pack of 5)

    Extended Electrode - Nitrogen (Pack of 5)

    Thermacut

    $37.40
    020887 Priced & Sold In Packages Of 5 Extended Electrode - Nitrogen for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. *Note: Image depicts similar electrode.Parts View Reference Number: 18 Performance Proven™ Replacement for...
    020887
    $37.40
    Qty in Cart: 0
    Quantity:
    Price:
    $37.40
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  • Profax Swirl Ring - 169222 (Pack of 5) Profax Swirl Ring - 169222 (Pack of 5)

    Swirl Ring - 169222 (Pack of 5)

    Profax

    $273.40
    169222 Priced & Sold as a Pack of 2. Swirl Ring for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches. Parts View Reference Number: 8 Performance Proven™ Replacement for...
    169222
    $273.40
    Qty in Cart: 0
    Quantity:
    Price:
    $273.40
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  • Thermacut Swirl Ring - 177886

    Swirl Ring - 177886

    Thermacut

    $55.78
    177886 Swirl Ring for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches.  Parts View Reference Number: 9 Priced and Sold Individually. Performance Proven™...
    177886
    $55.78
    Qty in Cart: 0
    Quantity:
    Price:
    $55.78
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  • Thermacut Retaining Cap - 50 Amp

    Retaining Cap - 50 Amp

    Thermacut

    $163.64
    120185 Retaining Cap - 50 Amps for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torch.  *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches.  Parts View Reference Number: 2 Priced and Sold...
    120185
    $163.64
    Qty in Cart: 0
    Quantity:
    Price:
    $163.64
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  • Thermacut Air Electrode (Pack of 5) Thermacut Air Electrode (Pack of 5)

    Air Electrode (Pack of 5)

    Thermacut

    $39.10
    020191 Priced & Sold In Packages of 5 Air Electrode for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130MAX 100D - PAC 160Replacement for part number: 120433. Compatible with part number: 020193. Arc-Zone.com®, Inc. is not affiliated with...
    020191
    $39.10
    Qty in Cart: 0
    Quantity:
    Price:
    $39.10
    Subtotal:
  • Profax Electrode - 169217 (Pack of 5) Profax Electrode - 169217 (Pack of 5)

    Electrode - 169217 (Pack of 5)

    Profax

    $111.80
    169217 Priced & Sold as a Pack of 5.Electrode for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches. Parts View Reference Number: 10 Performance Proven™ Replacement for...
    169217
    $111.80
    Qty in Cart: 0
    Quantity:
    Price:
    $111.80
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  • Thermacut PCM-6b 90° Machine Torch Package - 50' (15.2m) Lead Set - PAK 44

    PCM-6b 90° Machine Torch Package - 50' (15.2m) Lead Set - PAK 44

    Thermacut

    $2,861.81
    2-2793  Machine Torch Package with 50' (15.2m) Lead Set for Thermal Dynamics® PAK® 44 Systems with PCM-6b Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAK® 44 Systems with...
    2-2793
    $2,861.81
    Qty in Cart: 0
    Quantity:
    Price:
    $2,861.81
    Subtotal:
  • 25' (7.6m) Power Cable

    25' (7.6m) Power Cable

    Thermacut

    $131.35
    19995 25' (7.6m) Power Cable for the following ESAB®/L-Tec® Plasma Arc Cutting Torches: System - Torch PCM-750i -  PT-23 PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50 & 80 Power Cut - PT-27  Performance...
    19995
    $131.35
    Qty in Cart: 0
    Quantity:
    Price:
    $131.35
    Subtotal:
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