Cutting (PAC)
High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts
Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!
Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.
The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter.
When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.
Tip Sheet: Maximize Plasma Arc Cutting
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40' (12.2m) Water Cooled Cable
Thermacut
$221.82023016 40' (12.2m) High Frequency Lead for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™...023016$221.82 -
Electrode - 200 Amp (Pack of 5)
Thermacut
$69.45020664 Priced & Sold in Packages of 5. Electrode - 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma...020664$69.45 -
Electrode - Oxy (Pack of 5)
Thermacut
$116.259-5760 Priced & Sold in Packages of 5. Electrode - Oxy for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal Dynamics®...9-5760$116.25 -
HPR Shield 45A, SS/AL
Thermacut
$11.54HPR130XD® & HPR260XD® Shield Cap 45A, SS/AL. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...220202$11.54 -
Plasma Arc Torch Handle with Switch
Thermacut
$74.239-5636-1 Plasma Arc Torch Handle with Switch for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches. Performance Proven™ Replacement for Thermal Dynamics®...9-5636-1$74.23 -
Electrode - 9-5898 (Pack of 10)
Profax
$79.009-5898 Priced & Sold in Packages of 10. Electrode for Thermal Dynamics® PakMaster 100 Systems with PCH/M-53 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal Dynamics®...9-5898$79.00 -
Electrode - Air - 9-5619 (Pack of 10)
Thermacut
$260.009-5619 Priced & Sold in Packages of 10. Electrode - Air for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View Reference...9-5619$260.00 -
10' (3.0m) Gas Hose
Thermacut
$42.83024026 10' (3.0m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™...024026$42.83 -
Swirl Ring - .220" (5.58mm) (Pack of 2)
Thermacut
$36.62020040 Priced & Sold in Packages of 2. Swirl Ring - .220" (5.58mm) for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchHT4001 - PAC 620PAC 600 - PAC 600PAC 500 - PAC 500*Note: Image depicts standard swirl...020040$36.62 -
Torch Body - 9-6410
Thermacut
$603.009-6410 Torch Body for Thermal Dynamics® Merlin® 1000/ 3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches. Parts View Reference Number: 7 Priced and Sold Individually. Performance...9-6410$603.00 -
Electrode - Air/Oxy - 200 Amp (Pack of 5)
Profax
$95.45220021 Priced & Sold in Packages of 5. Electrode - Air/Oxy - 200 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Parts View Reference Number: 7 Performance Proven™ Replacement for Hypertherm® MAX...220021$95.45 -
Nozzle Assembly - .200" - Standard - N2 - CCW
Thermacut
$23.922075615 Nozzle Assembly - .200" - Standard - N2 - CCW (counter-clockwise) for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 7 Priced and...2075615$23.92 -
Electrode - N2 - AR/H (Pack of 5)
Thermacut
$215.009-5754 Priced & Sold as a Pack of 5.Electrode - N2/AR/H (NIT-ARG/HYD) for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal...9-5754$215.00 -
HPR Shield 50A, MS
Thermacut
$11.90HPR130XD® & HPR260XD® Shield Cap 50A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...220555$11.90 -
Swirl Ring - .220" (5.58mm) - CCW
Thermacut
$3.38020079 Swirl Ring - .220" (5.58mm) - CCW for Hypertherm® PAC 600/PAC 600 Plasma Arc Cutting Torch. *Note: Image depicts standard swirl ring. Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™...020079$3.38 -
Electrode - N2/ArH2 (Pack of 5)
Thermacut
$72.55020415 Priced & Sold in Packages of 5 Electrode - N2/ArH2 for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc...020415$72.55 -
Electrode - Air - Plated (Pack of 10)
Thermacut
$71.208-3331 Priced & Sold in Packages of 10. Electrode - Air - Plated for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View...8-3331$71.20 -
15' (4.6m) Gas Hose
Thermacut
$51.13024027 15' (4.6m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™...024027$51.13 -
Oxy Electrode - Bevel - 200 Amp (Pack of 5)
Profax
$97.10120258 Priced & Sold in Packages of 5. Oxy Electrode - 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma...120258$97.10 -
Electrode, Long Life (Pack of 10)
Profax
$150.009-6506 Priced & Sold in Packages of 10.Electrode, Long Life. Note: Use with 9-6507 "Long-Life" Gas Distributor. For use with the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPakMaster 25/EconoPak 25 -...9-6506$150.00 -
Swirl Ring - .250" (6.35mm) (Pack of 2)
Thermacut
$44.00020048 Priced & Sold as a Pack of 2. Nozzle - .250" (6.35mm) for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchPAC 600 - PAC 600PAC 500 - PAC 500 *Note: Image depicts standard swirl ring.Parts View Reference...020048$44.00 -
HPR Shield 80A, MS
Thermacut
$11.54HPR130XD® & HPR260XD® Shield Cap 80A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...220189$11.54 -
Oxy Electrode - 50 Amp
Thermacut
$35.71120178 Oxy Electrode - 50 Amps for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torches. *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches. Parts View Reference Number: 7 Priced and Sold...120178$35.71 -
Nozzle Assembly - .200" - Heavy Duty - N2
Thermacut
$27.952075612-2-UR Nozzle Assembly - .200" - Heavy Duty - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 7 Priced and Sold Individually...2075612-2-UR$27.95 -
Electrode - Nitrogen - 9-5711 (Pack of 10)
Thermacut
$62.309-5711 Priced & Sold in Packages of 10. Electrode - Nitrogen for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View Reference...9-5711$62.30 -
20' (6.1m) Gas Hose
Thermacut
$65.81024017 20' (6.1m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™ Replacement...024017$65.81 -
Oxy Electrode - Bevel - 100 Amp (Pack of 5)
Thermacut
$87.15120547 Priced & Sold in Packages of 5. Oxy Electrode - 100 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma...120547$87.15 -
HPR Shield 80A, SS
Thermacut
$11.80HPR130XD® & HPR260XD® Shield Cap 80A, SS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...220338$11.80 -
O-Ring - 8-5525 (Pack of 10)
Thermacut
$20.008-5525 Priced & Sold as a Pack of 10. O-Ring for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x -...8-5525$20.00 -
PT-31XL Complete Accessory Kit, 40 Amp
Thermacut
$285.0021052 PT-31XL Complete Accessory Kit, 40 Amp. Includes: 4 Heat Shields (20282), 8 Nozzles (21008), 6 Electrodes (20862), 2 Swirl Baffle (20463), 4 Plungers (20324) & 1 O-ring (950790). For ESAB®/L-Tec® *NOTE: FOR USE WITH...21052$285.00 -
25' (7.6m) Gas Hose
Thermacut
$80.72024028 25' (7.6m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™ Replacement...024028$80.72 -
70° Hand Dura Torch
Thermacut
$153.009-5807-DURA 70° Hand Torch with "Dura" Design for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch Drag-Gun/Cougar - PCH-10 PakMaster 25/EconoPak 25 - PCH-25 EconoPak 50 -...9-5807-Dura$153.00 -
Nozzle Assembly - .230" - Standard - N2
Thermacut
$23.922075613 Nozzle Assembly - .230" - Standard - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 7 Priced and Sold Individually...2075613$23.92 -
O-Ring - 044027
Thermacut
$1.15044027O-Ring for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches. Parts View Reference...044027$1.15 -
HPR Shield 130A, MS
Thermacut
$11.54HPR130XD® & HPR260XD® Shield Cap 130A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...220183$11.54 -
PT-31XT Complete Accessory Kit, 50 Amp
Thermacut
$239.0021051 PT-31XT Complete Accessory Kit, 50 Amp. Includes: 4 Heat Shields (20282), 8 Nozzles (20861), 6 Electrodes (20862), 2 Swirl Baffle (20463), 1 O-Rings (950790 and 2 Plungers (20324). For ESAB®/L-Tec®...21051$239.00 -
30' (9.1m) Gas Hose
Thermacut
$98.83024029 30' (9.1m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™ Replacement...024029$98.83 -
Water Tube - 020963
Thermacut
$16.29020963 Water Tube for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...020963$16.29 -
Nozzle Assembly - .230" - Standard - N2 - CCW
Thermacut
$23.102075690 Nozzle Assembly - .230" - Standard - N2 - CCW (counter-clockwise) for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 7 Priced and...2075690$23.10 -
HPR Shield 130A, SS/AL
Thermacut
$11.42HPR130XD® & HPR260XD® Shield Cap 130A, SS/AL. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...220198$11.42