Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

  • Product
  • Qty in Cart
  • Quantity
  • Price
  • Subtotal
  • Thermacut 40' (12.2m) Water Cooled Cable

    40' (12.2m) Water Cooled Cable

    Thermacut

    $221.82
    023016 40' (12.2m) High Frequency Lead for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™...
    023016
    $221.82
    Qty in Cart: 0
    Quantity:
    Price:
    $221.82
    Subtotal:
  • Thermacut Electrode - 200 Amp (Pack of 5) Thermacut Electrode - 200 Amp (Pack of 5)

    Electrode - 200 Amp (Pack of 5)

    Thermacut

    $69.45
    020664 Priced & Sold in Packages of 5. Electrode - 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000  *Note: Part is compatible with Hy Speed® HT2000 Plasma...
    020664
    $69.45
    Qty in Cart: 0
    Quantity:
    Price:
    $69.45
    Subtotal:
  • Thermacut Electrode - Oxy (Pack of 5) Thermacut Electrode - Oxy (Pack of 5)

    Electrode - Oxy (Pack of 5)

    Thermacut

    $116.25
    9-5760 Priced & Sold in Packages of 5. Electrode - Oxy for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal Dynamics®...
    9-5760
    $116.25
    Qty in Cart: 0
    Quantity:
    Price:
    $116.25
    Subtotal:
  • Thermacut HPR Shield 45A, SS/AL

    HPR Shield 45A, SS/AL

    Thermacut

    $11.54
    HPR130XD® & HPR260XD® Shield Cap 45A, SS/AL. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220202
    $11.54
    Qty in Cart: 0
    Quantity:
    Price:
    $11.54
    Subtotal:
  • Thermacut Plasma Arc Torch Handle with Switch Thermacut Plasma Arc Torch Handle with Switch

    Plasma Arc Torch Handle with Switch

    Thermacut

    $74.23
    9-5636-1 Plasma Arc Torch Handle with Switch for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics®...
    9-5636-1
    $74.23
    Qty in Cart: 0
    Quantity:
    Price:
    $74.23
    Subtotal:
  • Electrode - 9-5898  (Pack of 10)

    Electrode - 9-5898 (Pack of 10)

    Profax

    $79.00
    9-5898 Priced & Sold in Packages of 10. Electrode for Thermal Dynamics® PakMaster 100 Systems with PCH/M-53 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for  Thermal Dynamics®...
    9-5898
    $79.00
    Qty in Cart: 0
    Quantity:
    Price:
    $79.00
    Subtotal:
  • Thermacut Electrode - Air - 9-5619 (Pack of 10) Thermacut Electrode - Air - 9-5619 (Pack of 10)

    Electrode - Air - 9-5619 (Pack of 10)

    Thermacut

    $260.00
    9-5619 Priced & Sold in Packages of 10. Electrode - Air for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View Reference...
    9-5619
    $260.00
    Qty in Cart: 0
    Quantity:
    Price:
    $260.00
    Subtotal:
  • Thermacut 10' (3.0m) Gas Hose

    10' (3.0m) Gas Hose

    Thermacut

    $42.83
    024026 10' (3.0m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600  Performance Proven™...
    024026
    $42.83
    Qty in Cart: 0
    Quantity:
    Price:
    $42.83
    Subtotal:
  • Thermacut Swirl Ring - .220" (5.58mm)  (Pack of 2) Thermacut Swirl Ring - .220" (5.58mm)  (Pack of 2)

    Swirl Ring - .220" (5.58mm) (Pack of 2)

    Thermacut

    $36.62
    020040  Priced & Sold in Packages of 2. Swirl Ring - .220" (5.58mm) for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchHT4001 - PAC 620PAC 600 - PAC 600PAC 500 - PAC 500*Note: Image depicts standard swirl...
    020040
    $36.62
    Qty in Cart: 0
    Quantity:
    Price:
    $36.62
    Subtotal:
  • Thermacut Torch Body - 9-6410 Thermacut Torch Body - 9-6410

    Torch Body - 9-6410

    Thermacut

    $603.00
    9-6410  Torch Body for Thermal Dynamics® Merlin® 1000/ 3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.   Parts View Reference Number: 7 Priced and Sold Individually. Performance...
    9-6410
    $603.00
    Qty in Cart: 0
    Quantity:
    Price:
    $603.00
    Subtotal:
  • Profax Electrode - Air/Oxy - 200 Amp (Pack of 5) Profax Electrode - Air/Oxy - 200 Amp (Pack of 5)

    Electrode - Air/Oxy - 200 Amp (Pack of 5)

    Profax

    $95.45
    220021 Priced & Sold in Packages of 5. Electrode  - Air/Oxy - 200 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Parts View Reference Number: 7 Performance Proven™ Replacement for Hypertherm® MAX...
    220021
    $95.45
    Qty in Cart: 0
    Quantity:
    Price:
    $95.45
    Subtotal:
  • Thermacut Nozzle Assembly - .200" - Standard - N2 - CCW

    Nozzle Assembly - .200" - Standard - N2 - CCW

    Thermacut

    $23.92
    2075615 Nozzle Assembly - .200" - Standard - N2 - CCW (counter-clockwise) for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and...
    2075615
    $23.92
    Qty in Cart: 0
    Quantity:
    Price:
    $23.92
    Subtotal:
  • Thermacut Electrode - N2 - AR/H (Pack of 5) Thermacut Electrode - N2 - AR/H (Pack of 5)

    Electrode - N2 - AR/H (Pack of 5)

    Thermacut

    $215.00
    9-5754 Priced & Sold as a Pack of 5.Electrode - N2/AR/H (NIT-ARG/HYD) for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal...
    9-5754
    $215.00
    Qty in Cart: 0
    Quantity:
    Price:
    $215.00
    Subtotal:
  • Thermacut HPR Shield 50A, MS

    HPR Shield 50A, MS

    Thermacut

    $11.90
    HPR130XD® & HPR260XD® Shield Cap 50A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220555
    $11.90
    Qty in Cart: 0
    Quantity:
    Price:
    $11.90
    Subtotal:
  • Thermacut Swirl Ring - .220" (5.58mm) - CCW

    Swirl Ring - .220" (5.58mm) - CCW

    Thermacut

    $3.38
    020079 Swirl Ring - .220" (5.58mm) - CCW for Hypertherm® PAC 600/PAC 600 Plasma Arc Cutting Torch. *Note: Image depicts standard swirl ring. Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™...
    020079
    $3.38
    Qty in Cart: 0
    Quantity:
    Price:
    $3.38
    Subtotal:
  • Thermacut Electrode - N2/ArH2 (Pack of 5) Thermacut Electrode - N2/ArH2 (Pack of 5)

    Electrode - N2/ArH2 (Pack of 5)

    Thermacut

    $72.55
    020415 Priced & Sold in Packages of 5 Electrode - N2/ArH2 for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc...
    020415
    $72.55
    Qty in Cart: 0
    Quantity:
    Price:
    $72.55
    Subtotal:
  • Thermacut Electrode - Air - Plated  (Pack of 10) Thermacut Electrode - Air - Plated  (Pack of 10)

    Electrode - Air - Plated (Pack of 10)

    Thermacut

    $71.20
    8-3331 Priced & Sold in Packages of 10. Electrode - Air - Plated for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View...
    8-3331
    $71.20
    Qty in Cart: 0
    Quantity:
    Price:
    $71.20
    Subtotal:
  • Thermacut 15' (4.6m) Gas Hose

    15' (4.6m) Gas Hose

    Thermacut

    $51.13
    024027 15' (4.6m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600  Performance Proven™...
    024027
    $51.13
    Qty in Cart: 0
    Quantity:
    Price:
    $51.13
    Subtotal:
  • Profax Oxy Electrode - Bevel - 200 Amp (Pack of 5) Profax Oxy Electrode - Bevel - 200 Amp (Pack of 5)

    Oxy Electrode - Bevel - 200 Amp (Pack of 5)

    Profax

    $97.10
    120258 Priced & Sold in Packages of 5. Oxy Electrode - 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma...
    120258
    $97.10
    Qty in Cart: 0
    Quantity:
    Price:
    $97.10
    Subtotal:
  • Profax Electrode, Long Life (Pack of 10) Profax Electrode, Long Life (Pack of 10)

    Electrode, Long Life (Pack of 10)

    Profax

    $150.00
    9-6506 Priced & Sold in Packages of 10.Electrode, Long Life.  Note: Use with 9-6507 "Long-Life" Gas Distributor. For use with the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPakMaster 25/EconoPak 25 -...
    9-6506
    $150.00
    Qty in Cart: 0
    Quantity:
    Price:
    $150.00
    Subtotal:
  • Thermacut Swirl Ring - .250" (6.35mm) (Pack of 2) Thermacut Swirl Ring - .250" (6.35mm) (Pack of 2)

    Swirl Ring - .250" (6.35mm) (Pack of 2)

    Thermacut

    $44.00
    020048 Priced & Sold as a Pack of 2. Nozzle - .250" (6.35mm) for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchPAC 600 - PAC 600PAC 500 - PAC 500 *Note: Image depicts standard swirl ring.Parts View Reference...
    020048
    $44.00
    Qty in Cart: 0
    Quantity:
    Price:
    $44.00
    Subtotal:
  • Thermacut HPR Shield 80A, MS

    HPR Shield 80A, MS

    Thermacut

    $11.54
    HPR130XD® & HPR260XD® Shield Cap 80A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220189
    $11.54
    Qty in Cart: 0
    Quantity:
    Price:
    $11.54
    Subtotal:
  • Thermacut Oxy Electrode - 50 Amp

    Oxy Electrode - 50 Amp

    Thermacut

    $35.71
    120178 Oxy Electrode - 50 Amps for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torches.  *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold...
    120178
    $35.71
    Qty in Cart: 0
    Quantity:
    Price:
    $35.71
    Subtotal:
  • Thermacut Nozzle Assembly - .200" - Heavy Duty - N2

    Nozzle Assembly - .200" - Heavy Duty - N2

    Thermacut

    $27.95
    2075612-2-UR Nozzle Assembly - .200" - Heavy Duty - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075612-2-UR
    $27.95
    Qty in Cart: 0
    Quantity:
    Price:
    $27.95
    Subtotal:
  • Thermacut Electrode - Nitrogen - 9-5711 (Pack of 10)

    Electrode - Nitrogen - 9-5711 (Pack of 10)

    Thermacut

    $62.30
    9-5711 Priced & Sold in Packages of 10. Electrode - Nitrogen for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View Reference...
    9-5711
    $62.30
    Qty in Cart: 0
    Quantity:
    Price:
    $62.30
    Subtotal:
  • Thermacut 20' (6.1m) Gas Hose

    20' (6.1m) Gas Hose

    Thermacut

    $65.81
    024017 20' (6.1m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™ Replacement...
    024017
    $65.81
    Qty in Cart: 0
    Quantity:
    Price:
    $65.81
    Subtotal:
  • Profax Oxy Electrode - Bevel - 100 Amp (Pack of 5) Profax Oxy Electrode - Bevel - 100 Amp (Pack of 5)

    Oxy Electrode - Bevel - 100 Amp (Pack of 5)

    Thermacut

    $87.15
    120547 Priced & Sold in Packages of 5. Oxy Electrode - 100 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma...
    120547
    $87.15
    Qty in Cart: 0
    Quantity:
    Price:
    $87.15
    Subtotal:
  • Thermacut HPR Shield 80A, SS

    HPR Shield 80A, SS

    Thermacut

    $11.80
    HPR130XD® & HPR260XD® Shield Cap 80A, SS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220338
    $11.80
    Qty in Cart: 0
    Quantity:
    Price:
    $11.80
    Subtotal:
  • Thermacut O-Ring - 8-5525 (Pack of 10) Thermacut O-Ring - 8-5525 (Pack of 10)

    O-Ring - 8-5525 (Pack of 10)

    Thermacut

    $20.00
    8-5525 Priced & Sold as a Pack of 10. O-Ring for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x -...
    8-5525
    $20.00
    Qty in Cart: 0
    Quantity:
    Price:
    $20.00
    Subtotal:
  • Thermacut PT-31XL Complete Accessory Kit, 40 Amp

    PT-31XL Complete Accessory Kit, 40 Amp

    Thermacut

    $285.00
    21052 PT-31XL Complete Accessory Kit, 40 Amp.  Includes: 4 Heat Shields (20282), 8 Nozzles (21008), 6 Electrodes (20862), 2 Swirl Baffle (20463), 4 Plungers (20324) & 1 O-ring (950790). For ESAB®/L-Tec®  *NOTE: FOR USE WITH...
    21052
    $285.00
    Qty in Cart: 0
    Quantity:
    Price:
    $285.00
    Subtotal:
  • Thermacut 25' (7.6m) Gas Hose

    25' (7.6m) Gas Hose

    Thermacut

    $80.72
    024028 25' (7.6m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™ Replacement...
    024028
    $80.72
    Qty in Cart: 0
    Quantity:
    Price:
    $80.72
    Subtotal:
  • Thermacut 70° Hand Dura Torch Thermacut 70° Hand Dura Torch

    70° Hand Dura Torch

    Thermacut

    $153.00
    9-5807-DURA 70° Hand Torch with "Dura" Design for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch Drag-Gun/Cougar - PCH-10 PakMaster 25/EconoPak 25 - PCH-25 EconoPak 50 -...
    9-5807-Dura
    $153.00
    Qty in Cart: 0
    Quantity:
    Price:
    $153.00
    Subtotal:
  • Thermacut Nozzle Assembly - .230" - Standard - N2

    Nozzle Assembly - .230" - Standard - N2

    Thermacut

    $23.92
    2075613 Nozzle Assembly - .230" - Standard - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075613
    $23.92
    Qty in Cart: 0
    Quantity:
    Price:
    $23.92
    Subtotal:
  • Thermacut O-Ring - 044027

    O-Ring - 044027

    Thermacut

    $1.15
    044027O-Ring for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches. Parts View Reference...
    044027
    $1.15
    Qty in Cart: 0
    Quantity:
    Price:
    $1.15
    Subtotal:
  • Thermacut HPR Shield 130A, MS

    HPR Shield 130A, MS

    Thermacut

    $11.54
    HPR130XD® & HPR260XD® Shield Cap 130A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220183
    $11.54
    Qty in Cart: 0
    Quantity:
    Price:
    $11.54
    Subtotal:
  • Thermacut PT-31XT Complete Accessory Kit, 50 Amp

    PT-31XT Complete Accessory Kit, 50 Amp

    Thermacut

    $239.00
    21051 PT-31XT Complete Accessory Kit, 50 Amp. Includes: 4 Heat Shields (20282), 8 Nozzles (20861), 6 Electrodes (20862), 2 Swirl Baffle (20463), 1 O-Rings (950790 and 2 Plungers (20324). For ESAB®/L-Tec®...
    21051
    $239.00
    Qty in Cart: 0
    Quantity:
    Price:
    $239.00
    Subtotal:
  • Thermacut 30' (9.1m) Gas Hose

    30' (9.1m) Gas Hose

    Thermacut

    $98.83
    024029 30' (9.1m) Gas Hose for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance Proven™ Replacement...
    024029
    $98.83
    Qty in Cart: 0
    Quantity:
    Price:
    $98.83
    Subtotal:
  • Thermacut Water Tube - 020963

    Water Tube - 020963

    Thermacut

    $16.29
    020963 Water Tube for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000   *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...
    020963
    $16.29
    Qty in Cart: 0
    Quantity:
    Price:
    $16.29
    Subtotal:
  • Thermacut Nozzle Assembly - .230" - Standard - N2 - CCW

    Nozzle Assembly - .230" - Standard - N2 - CCW

    Thermacut

    $23.10
    2075690 Nozzle Assembly - .230" - Standard - N2 - CCW (counter-clockwise) for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and...
    2075690
    $23.10
    Qty in Cart: 0
    Quantity:
    Price:
    $23.10
    Subtotal:
  • Thermacut HPR Shield 130A, SS/AL

    HPR Shield 130A, SS/AL

    Thermacut

    $11.42
    HPR130XD® & HPR260XD® Shield Cap 130A, SS/AL. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220198
    $11.42
    Qty in Cart: 0
    Quantity:
    Price:
    $11.42
    Subtotal:
  • Total: items /

Adding your products to cart