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Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • Thermacut PT-27 Torch Package with 25' (7.6m) Lead Set & Ring Thermacut PT-27 Torch Package with 25' (7.6m) Lead Set & Ring

    PT-27 Torch Package with 25' (7.6m) Lead Set & Ring

    $581.06
    21661 Torch Package with 25' (7.6m) Lead Set & Ring for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches. Performance Proven™ Replacement for...
    21661
    $581.06
    Qty in Cart: 0
    Quantity:
    Price:
    $581.06
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  • Thermacut Shield Cup Body

    Shield Cup Body

    $117.31
    20-1002  Shield Cup Body for Thermal Dynamics® Merlin® 1000/ 3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.   Parts View Reference Number: 2 Priced and Sold Individually...
    20-1002
    $117.31
    Qty in Cart: 0
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    Price:
    $117.31
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  • Thermacut Vectra Retaining Cap

    Vectra Retaining Cap

    $130.42
    120390 Vectra Retaining Cap for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch.  *Note: Image depicts tapered retaining cap. Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement...
    120390
    $130.42
    Qty in Cart: 0
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    $130.42
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  • Thermacut Drag Shield - 169224

    Drag Shield - 169224

    $42.48
    169224 Drag Shield for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches.  *Note: Image depicts similar shield. Parts View Reference Number: 3 Priced and Sold Individually...
    169224
    $42.48
    Qty in Cart: 0
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    Price:
    $42.48
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  • Thermacut Shield Cap - 100 Amp

    Shield Cap - 100 Amp

    $62.74
    020846 Shield Cap - 100 Amp for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. Replacement for part number: 020334. *Note: Image depicts similar cap. Parts View Reference Number: 5 Priced and Sold Individually. Performance...
    020846
    $62.74
    Qty in Cart: 0
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    $62.74
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  • Profax Gouging Shield - 192203

    Gouging Shield - 192203

    $30.00
    192203 Gouging Shield for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches.  *Note: Image depicts similar shield. Priced and Sold Individually. Performance...
    192203
    $30.00
    Qty in Cart: 0
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    $30.00
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  • Profax Long Tip (Pack of 10) Profax Long Tip (Pack of 10)

    Long Tip (Pack of 10)

    $50.00
    9-5581 Priced & Sold in Packages of 10. Long Tip for Thermal Dynamics® PAK® 3 - PCH/M-30 Plasma Arc Cutting Torches. Parts View Reference Number: similar to 2 Performance Proven™ Replacement for Thermal Dynamics® PAK® 3 -...
    9-5581
    $50.00
    Qty in Cart: 0
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    Price:
    $50.00
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  • Thermacut Standard Shield - 200 Amp - ArH2

    Standard Shield - 200 Amp - ArH2

    $40.02
    020602 Standard Shield, 200 Amps - ArH2 for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting...
    020602
    $40.02
    Qty in Cart: 0
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    Price:
    $40.02
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  • Profax Electrode - 125069 (Pack of 10) Profax Electrode - 125069 (Pack of 10)

    Electrode - 125069 (Pack of 10)

    $114.50
    125069 Priced & Sold in Packages of 10.Electrode for Miller® Spectrum 250D Systems with APT-3000 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Miller® Spectrum 250D Systems with...
    125069
    $114.50
    Qty in Cart: 0
    Quantity:
    Price:
    $114.50
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  • Thermacut Tip - 50 Amp - 21330 (Pack of 5) Thermacut Tip - 50 Amp - 21330 (Pack of 5)

    Tip - 50 Amp - 21330 (Pack of 5)

    $52.00
    21330 Priced & Sold in Packages of 5.Tip - 50 Amps for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.  Parts View Reference Number: 2 Performance Proven™ Replacement for...
    21330
    $52.00
    Qty in Cart: 0
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    Price:
    $52.00
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  • Profax Gas Distributor - 8-3233 (Pack of 10) Profax Gas Distributor - 8-3233 (Pack of 10)

    Gas Distributor - 8-3233 (Pack of 10)

    $76.00
    8-3233 Priced & Sold as a Pack of 10.Gas Distributor for Thermal Dynamics® Dynapak® 110/ PAK® 2XT - PCH-20 Plasma Arc Cutting Torch. Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal Dynamics®...
    8-3233
    $76.00
    Qty in Cart: 0
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    Price:
    $76.00
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  • Thermacut Shielded Gouging Nozzle

    Shielded Gouging Nozzle

    $5.89
    120281 Shielded Gouging Nozzle for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches. *Note: Image depicts similar gouging shield nozzle. Parts View Reference Number: 6 Priced and Sold Individually. Performance...
    120281
    $5.89
    Qty in Cart: 0
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    Price:
    $5.89
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  • Thermacut Insulator - .180" - N2 (Pack of 5)

    Insulator - .180" - N2

    $7.46
    2075617 Priced Individually, Sold in Packages of 5. Insulator - .180" - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance...
    2075617
    $7.46
    Qty in Cart: 0
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    Price:
    $7.46
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  • Thermacut Shield Cap - 020336

    Shield Cap - 020336

    $65.82
    020336 Shield Cap for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Replaces part number: 169223.Parts View Reference Number: 6Priced and Sold Individually.Performance Proven™ Replacement for Hypertherm® MAX...
    020336
    $65.82
    Qty in Cart: 0
    Quantity:
    Price:
    $65.82
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  • Thermacut Nozzle - .120"(3.05mm)

    Nozzle - .120"(3.05mm)

    $14.30
    020050 Nozzle - .120" (3.05mm) for Hypertherm® PAC 500 System - PAC 500 Plasma Arc Cutting Torch.  Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® PAC 500...
    020050
    $14.30
    Qty in Cart: 0
    Quantity:
    Price:
    $14.30
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  • Thermacut Tip - .093" - 200 Amp (Pack of 5)

    Tip - .093" - 200 Amp

    $7.00
    8-6575 Priced Individually, Sold in Packages of 5. Tip - .093" - 200 Amps for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance Proven™ Replacement for Thermal...
    8-6575
    $7.00
    Qty in Cart: 0
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    Price:
    $7.00
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  • Thermacut Electrode - 095482 (Pack of 10) Thermacut Electrode - 095482 (Pack of 10)

    Electrode - 095482 (Pack of 10)

    $117.30
    095482 Priced & Sold in Packages of 10Electrode for Miller® Plazcut/Zipcut Systems with CP40R Plasma Arc Cutting Torches.  Note: 095484 -- Special Order --  Drill plate,  Miller Zip Cut $19.25ea. call for order info.Parts View...
    095482
    $117.30
    Qty in Cart: 0
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    $117.30
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  • Thermacut Swirl Ring - 169215 (Pack of 2)

    Swirl Ring - 169215

    $21.55
    169215 Priced Individually, Sold in Packages of 2. Swirl Ring for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches. Parts View Reference Number: 4 Performance Proven™ Replacement for Miller® Spectrum 700 Systems with...
    169215
    $21.55
    Qty in Cart: 0
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    Price:
    $21.55
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  • Profax Tip - .042" (1.1mm) (Pack of 10)

    Tip - .042" (1.1mm)

    $5.83
    S18497-2 (KP2008-2) Priced Individually, Sold in Packages of 10. Tip - .042" (1.1mm) for Lincoln® Pro-Cut 60 Systems with PCT-60 Plasma Arc Cutting Torches.  Old Lincoln Part Number: S18497-2New Lincoln Part Number: KP2008-2 Parts View Reference...
    S18497-2
    $5.83
    Qty in Cart: 0
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    Price:
    $5.83
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  • Thermacut Hand Torch Nozzle (Pack of 10)

    Hand Torch Nozzle

    $3.18
    020115 Priced Individually, Sold in Packages of 10. Hand Torch Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 6 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC...
    020115
    $3.18
    Qty in Cart: 0
    Quantity:
    Price:
    $3.18
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  • Thermacut Tip, 30 Amp Heavy-Duty "6 Stakes" - PT-31 & PT-31XL (Pack of 10)

    Tip, 30 Amp Heavy-Duty "6 Stakes" - PT-31 & PT-31XL

    $6.55
    19682 Priced Individually, Sold in Packages of 10. Tip, 30 Amp Heavy-Duty "6 Stakes"For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *Note: Plunger (part #20324) -- and -- Seat (part #19679) are...
    19682
    $6.55
    Qty in Cart: 0
    Quantity:
    Price:
    $6.55
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  • Thermacut Nozzle - 30 Amp  (Pack of 10)

    Nozzle - 30 Amp

    $4.25
    33368 Priced Individually, Sold in Packages of 10. Nozzle - 30 Amp for ESAB®/L-Tec® PCM-750i Systems with PT-23 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for ESAB®/L-Tec®...
    33368
    $4.25
    Qty in Cart: 0
    Quantity:
    Price:
    $4.25
    Subtotal:
  • Thermacut Electrode (Pack of 10)

    Electrode

    $10.96
    176655 Priced Individually, Sold in Packages of 10. Electrode for Miller® Spectrum 300 CutMate Systems with ICE-25C Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Miller® Spectrum 300...
    176655
    $10.96
    Qty in Cart: 0
    Quantity:
    Price:
    $10.96
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  • Thermacut Machine Torch Nozzle (Pack of 10) Thermacut Machine Torch Nozzle (Pack of 10)

    Machine Torch Nozzle (Pack of 10)

    $28.00
    020102 Priced & Sold in Packages of 10. Machine Torch Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 7 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140...
    020102
    $28.00
    Qty in Cart: 0
    Quantity:
    Price:
    $28.00
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  • Thermacut Hand Shield - 200 Amp - ArH2

    Hand Shield - 200 Amp - ArH2

    $58.77
    020918 Hand Shield, 200 Amps - ArH2 for Hypertherm® MAX 200 System - PAC 200 Plasma Arc Cutting Torch.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 200...
    020918
    $58.77
    Qty in Cart: 0
    Quantity:
    Price:
    $58.77
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  • Thermacut Extended Nozzle - 120304 (Pack of 5) Thermacut Extended Nozzle - 120304 (Pack of 5)

    Extended Nozzle - 120304 (Pack of 5)

    $17.70
    120304 Priced & Sold as a Pack of 5. Extended Nozzle for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.*Note: Image depicts similar extended nozzle.Parts View Reference Number: 7 Performance Proven™ Replacement for...
    120304
    $17.70
    Qty in Cart: 0
    Quantity:
    Price:
    $17.70
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  • Thermacut Crown Shield Cup - 8-7507

    Crown Shield Cup - 8-7507

    $235.00
    8-7507 Crown Shield Cup for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch PakMaster® 75XL Plus - PCH/M-60 PakMaster 75/75XL/100XL Plus/EconoPak 100 - PCH/M-75 Parts View Reference Number:...
    8-7507
    $235.00
    Qty in Cart: 0
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    Price:
    $235.00
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  • Thermacut Nozzle - .166"(4.22mm)

    Nozzle - .166"(4.22mm)

    $36.18
    020035 Nozzle - .166" (4.22mm) for Hypertherm® PAC 500 System - PAC 500 Plasma Arc Cutting Torch.  Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® PAC 500...
    020035
    $36.18
    Qty in Cart: 0
    Quantity:
    Price:
    $36.18
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  • Thermacut Tip - .113" - 300 Amp (Pack of 5)

    Tip - .113" - 300 Amp

    $6.75
    8-6582 Priced Individually, Sold in Packages of 5. Tip - .113" - 300 Amps for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance Proven™ Replacement for Thermal...
    8-6582
    $6.75
    Qty in Cart: 0
    Quantity:
    Price:
    $6.75
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  • Thermacut 70° Hand Torch Body - 9-5635

    70° Hand Torch Body - 9-5635

    $473.08
    9-5635 70° Hand Torch Body for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH-51 Plasma Arc Cutting Torches.  Parts View Reference Number: 5 Priced and Sold Individually...
    9-5635
    $473.08
    Qty in Cart: 0
    Quantity:
    Price:
    $473.08
    Subtotal:
  • Thermacut Tip, 50 Amp Heavy-Duty "6 Stakes" - PT-31 & PT-31XL (Pack of 10)

    Tip, 50 Amp Heavy-Duty "6 Stakes" - PT-31 & PT-31XL

    $6.32
    20079 Priced Individually, Sold in Packages of 10. Tip, 50 Amp Heavy-Duty "6 Stakes"For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.  *Note: Plunger (part #20324) -- and -- Seat (part #19679)...
    20079
    $6.32
    Qty in Cart: 0
    Quantity:
    Price:
    $6.32
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  • Profax Tip - "H" - APT-7000 (Pack of 10) Profax Tip - "H" - APT-7000 (Pack of 10)

    Tip - "H" - APT-7000 (Pack of 10)

    $70.00
    134338 Priced & Sold in Packages of 10. Tip - "H" for Miller® Spectrum 700 Systems with APT-7000 Plasma Arc Cutting Torches. Parts View Reference Number: 2  Performance Proven™ Replacement for Miller® Spectrum 700 Systems...
    134338
    $70.00
    Qty in Cart: 0
    Quantity:
    Price:
    $70.00
    Subtotal:
  • Thermacut Standard Tip (Pack of 5) Thermacut Standard Tip (Pack of 5)

    Standard Tip (Pack of 5)

    $60.00
    20-1030 Priced & Sold in Packages of 5. Standard Tip for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Performance...
    20-1030
    $60.00
    Qty in Cart: 0
    Quantity:
    Price:
    $60.00
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  • Profax Tip - .043" (1.2mm) (Pack of 10)

    Tip - .043" (1.2mm)

    $6.00
    S18497-5 Priced Individually, Sold in Packages of 10. Tip - .043" (1.2mm) for Lincoln® Pro-Cut 60 Systems with PCT-60 Plasma Arc Cutting Torches.  Parts View Reference Number: 2 Performance Proven™ Replacement for Lincoln® Pro-Cut 60...
    S18497-5
    $6.00
    Qty in Cart: 0
    Quantity:
    Price:
    $6.00
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  • Thermacut Extended Nozzle - 020546 (Pack of 10) Thermacut Extended Nozzle - 020546 (Pack of 10)

    Extended Nozzle - 020546 (Pack of 10)

    $31.20
    020546 Priced & Sold in Packages of 10. Extended Nozzle for Hypertherm® MAX 40CS/42/43 - PAC 120 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with...
    020546
    $31.20
    Qty in Cart: 0
    Quantity:
    Price:
    $31.20
    Subtotal:
  • Thermacut Conical Nozzle - 40 Amp (Pack of 10) Thermacut Conical Nozzle - 40 Amp (Pack of 10)

    Conical Nozzle - 40 Amp (Pack of 10)

    $26.20
    120438 Priced & Sold as a Pack of 10. Conical Nozzle for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches. *Note: Image depicts similar nozzle.Parts View Reference Number: Similar to 7 Performance Proven™...
    120438
    $26.20
    Qty in Cart: 0
    Quantity:
    Price:
    $26.20
    Subtotal:
  • Thermacut Extended Nozzle (Pack of 10) Thermacut Extended Nozzle (Pack of 10)

    Extended Nozzle (Pack of 10)

    $51.10
    020466 Priced & Sold as a Pack of 10. Extended Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 8 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc...
    020466
    $51.10
    Qty in Cart: 0
    Quantity:
    Price:
    $51.10
    Subtotal:
  • Thermacut Tip - .125" - 400 Amp (Pack of 5) Thermacut Tip - .125" - 400 Amp (Pack of 5)

    Tip - .125" - 400 Amp (Pack of 5)

    $37.50
    8-6572 Priced & Sold as a Pack of 5. Tip - .125" - 400 Amps for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance Proven™ Replacement for Thermal Dynamics® PAK...
    8-6572
    $37.50
    Qty in Cart: 0
    Quantity:
    Price:
    $37.50
    Subtotal:
  • Thermacut Diffuser - 50 Amp

    Diffuser - 50 Amp

    $29.35
    21796 Diffuser - 50 Amps for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Priced and Sold...
    21796
    $29.35
    Qty in Cart: 0
    Quantity:
    Price:
    $29.35
    Subtotal:
  • Profax Push On Shield Cup w/ Screens

    Push On Shield Cup w/ Screens

    $14.55
    8-4088 Push on Shield Cup with Screens.  Use Push on Cup Adapter Part No. 8-4087.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 4A Plasma Arc Welding Torch. Priced and Sold Individually.
    8-4088
    $14.55
    Qty in Cart: 0
    Quantity:
    Price:
    $14.55
    Subtotal:
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