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Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • Thermacut Extended Nozzle - 020563 (Pack of 5) Thermacut Extended Nozzle - 020563 (Pack of 5)

    Extended Nozzle - 020563 (Pack of 5)

    $33.65
    020563 Priced & Sold In Packages Of 5 Extended Nozzle for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 8Performance Proven™ Replacement for Hypertherm® MAX 70/MAX 80/MAX 100 -...
    020563
    $33.65
    Qty in Cart: 0
    Quantity:
    Price:
    $33.65
    Subtotal:
  • Thermacut Electrode - 169212 (Pack of 10)

    Electrode - 169212

    $24.78
    169212 Priced Individually, Sold in Packages of 10. Electrode for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches. Parts View Reference Number: 6 Performance Proven™ Replacement for Miller® Spectrum 700 Systems...
    169212
    $24.78
    Qty in Cart: 0
    Quantity:
    Price:
    $24.78
    Subtotal:
  • Thermacut Deflector - 177888

    Deflector - 177888

    $11.99
    177888 Deflector for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™...
    177888
    $11.99
    Qty in Cart: 0
    Quantity:
    Price:
    $11.99
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  • Thermacut Nozzle - 50 Amp  (Pack of 10)

    Nozzle - 50 Amp

    $4.50
    33369 Priced Individually, Sold in Packages of 10. Nozzle - 50 Amps for the following ESAB®/L-Tec® Plasma Arc Cutting Torches:System - TorchPCM-750i -  PT-23PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50 &80 Power Cut -...
    33369
    $4.50
    Qty in Cart: 0
    Quantity:
    Price:
    $4.50
    Subtotal:
  • Thermacut Swirl Ring (Pack of 2) Thermacut Swirl Ring (Pack of 2)

    Swirl Ring - 176657

    $25.63
    176657 Priced Individually, Sold in Packages of 2. Swirl Ring for Miller® Spectrum 300 CutMate Systems with ICE-25C Plasma Arc Cutting Torches. Parts View Reference Number: 4 Performance Proven™ Replacement for Miller® Spectrum 300...
    176657
    $25.63
    Qty in Cart: 0
    Quantity:
    Price:
    $25.63
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  • Profax Heat Shield,  PT-31XT

    Heat Shield, PT-31XT

    $16.18
    20282 Heat Shield, PT-31 XT. For ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.   *NOTE: Items 19679 (seat) & 20324 (plunger) are only used on ESAB original "New Style" torch that uses XT...
    20282
    $16.18
    Qty in Cart: 0
    Quantity:
    Price:
    $16.18
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  • Thermacut Swirl Ring - 020101 (Pack of 2) Thermacut Swirl Ring - 020101 (Pack of 2)

    Swirl Ring - 020101 (Pack of 2)

    $34.46
    020101 Priced & Sold in Packages of 2. Swirl Ring for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 9 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc...
    020101
    $34.46
    Qty in Cart: 0
    Quantity:
    Price:
    $34.46
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  • Thermacut Electrode - 8-6578 (Pack of 10) Thermacut Electrode - 8-6578 (Pack of 10)

    Electrode - 8-6578 (Pack of 10)

    $117.00
    8-6578 Priced & Sold in Packages of 10. Electrode for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 6 Performance Proven™ Replacement for Thermal Dynamics® PAK 44/45...
    8-6578
    $117.00
    Qty in Cart: 0
    Quantity:
    Price:
    $117.00
    Subtotal:
  • Thermacut Electrode - 120573 (Pack of 5) Thermacut Electrode - 120573 (Pack of 5)

    Electrode - 120573 (Pack of 5)

    $69.75
    120573 Priced & Sold as a Pack of 5. Electrode for Hypertherm® MAX 40CS/42/43 - PAC 120 & Powermax 800 - PAC 121 / PAC 125 Plasma Arc Cutting Torches. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is...
    120573
    $69.75
    Qty in Cart: 0
    Quantity:
    Price:
    $69.75
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  • Profax Drag Tip - 039" - 35 Amp (Pack of 5) Profax Drag Tip - 039" - 35 Amp (Pack of 5)

    Drag Tip - 039" - 35 Amp (Pack of 5)

    $35.75
    8-7503 Priced & Sold in Packages of 5 Drag Tip - 039" - 35 Amps for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPakMaster® 75XL Plus - PCH/M-60PakMaster 75/75XL/100XL Plus/EconoPak 100 -...
    8-7503
    $35.75
    Qty in Cart: 0
    Quantity:
    Price:
    $35.75
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  • Thermacut Tip, 30 Amp (055800512) - PT-31XT (Pack of 10)

    Tip, 30 Amp (055800512) - PT-31XT

    $5.38
    20860 (055800512) Priced Individually, Sold in Packages of 10. Tip, 30 Amp XT.For ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.  *NOTE: Items 19679 (seat) & 20324 (plunger) are only used on ESAB original...
    20860
    $5.38
    Qty in Cart: 0
    Quantity:
    Price:
    $5.38
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  • Thermacut Tip - 100 Amp - 20-1031 (Pack of 5) Thermacut Tip - 100 Amp - 20-1031 (Pack of 5)

    Tip - 100 Amp - 20-1031 (Pack of 5)

    $53.85
    20-1031 Priced & Sold in Packages of 5. Tip - 100 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Performance...
    20-1031
    $53.85
    Qty in Cart: 0
    Quantity:
    Price:
    $53.85
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  • Thermacut Electrode - Air - 020103 (Pack of 10) Thermacut Electrode - Air - 020103 (Pack of 10)

    Electrode - Air - 020103 (Pack of 10)

    $67.40
    020103 Priced & Sold in Packages of 10. Electrode - Air for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 10 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma...
    020103
    $67.40
    Qty in Cart: 0
    Quantity:
    Price:
    $67.40
    Subtotal:
  • Thermacut Shield Cup - 9-6003

    Shield Cup - 9-6003

    $22.10
    9-6003  Shield Cup for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch Drag-Gun/Cougar - PCH-10 PakMaster 25/EconoPak 25 - PCH-25 EconoPak 50 - PCH-26 Stak Pak 35/PakMaster 50 -...
    9-6003
    $22.10
    Qty in Cart: 0
    Quantity:
    Price:
    $22.10
    Subtotal:
  • Thermacut Electrode - 123899 (Pack of 5)

    Electrode - 123899 (Pack of 5)

    $85.00
    123899 Priced & Sold as a Pack of 5.Electrode for Miller® Spectrum 500/Spectrum 700 Systems with APT-5000/APT-7000 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Miller® Spectrum...
    123899
    $85.00
    Qty in Cart: 0
    Quantity:
    Price:
    $85.00
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  • Thermacut Electrode - Lo-Amp (Pack of 10) Thermacut Electrode - Lo-Amp (Pack of 10)

    Electrode - Lo-Amp (Pack of 10)

    $119.50
    8-6586 Priced & Sold in Packages of 10. Lo-Amp Electrode for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 6 Performance Proven™ Replacement for Thermal Dynamics® PAK...
    8-6586
    $119.50
    Qty in Cart: 0
    Quantity:
    Price:
    $119.50
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  • Thermacut Extended Electrode - 120574 (Pack of 5) Thermacut Extended Electrode - 120574 (Pack of 5)

    Extended Electrode - 120574 (Pack of 5)

    $36.55
    120574 (Replaces 020547) Priced & Sold as a Pack of 5. Extended Electrode for MAX 40CS/42/43 - PAC 120 & Powermax 800 - PAC 121 / PAC 125 Plasma Arc Cutting Torches. Performance Proven™ Replacement for Hypertherm®...
    120574
    $36.55
    Qty in Cart: 0
    Quantity:
    Price:
    $36.55
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  • Thermacut Nozzle - .250"(6.35mm)

    Nozzle - .250"(6.35mm)

    $49.89
    020047 Nozzle - .250" (6.35mm) for Hypertherm® PAC 500 System - PAC 500 Plasma Arc Cutting Torch.  Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® PAC 500...
    020047
    $49.89
    Qty in Cart: 0
    Quantity:
    Price:
    $49.89
    Subtotal:
  • Thermacut Tip - 70 Amp

    Tip - 70 Amp (Pack of 5)

    $21.50
    9-4342 Priced & Sold as a Pack of 5. Tip - 70 Amps for Thermal Dynamics® PAK 10XR Systems with PCH/M-100 Plasma Arc Cutting Torches.Parts View Reference Number: 10 Performance Proven™ Replacement for Thermal Dynamics® PAK 10XR Systems...
    9-4342
    $21.50
    Qty in Cart: 0
    Quantity:
    Price:
    $21.50
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  • Thermacut Nozzle - 40 Amp (Pack of 5) Thermacut Nozzle - 40 Amp (Pack of 5)

    Nozzle - 40 Amp (Pack of 5)

    $20.15
    020203 Priced & Sold In Packages Of 5 Nozzle, 40 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 10 Performance Proven™ Replacement for Hypertherm® MAX 70/MAX 80/MAX 100 -...
    020203
    $20.15
    Qty in Cart: 0
    Quantity:
    Price:
    $20.15
    Subtotal:
  • Thermacut Extended Nozzle, 100 Amp (Pack of 5) Thermacut Extended Nozzle, 100 Amp (Pack of 5)

    Extended Nozzle, 100 Amp (Pack of 5)

    $26.00
    020754 Priced & Sold In Packages of 5 Extended Nozzle, 100 amp for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We supply high quality replacement parts...
    020754
    $26.00
    Qty in Cart: 0
    Quantity:
    Price:
    $26.00
    Subtotal:
  • Profax Tip - .052" (1.3mm) (Pack of 10) Profax Tip - .052" (1.3mm) (Pack of 10)

    Tip - .052" (1.3mm) (Pack of 10)

    $37.10
    S18497-3 (KP2008-3) Priced & Sold as a Pack of 10. Tip - .052" (1.3mm) for Lincoln® Pro-Cut 60 Systems with PCT-60 Plasma Arc Cutting Torches.  Old Lincoln Part Number: S18497-3New Lincoln Part Number: KP2008-3 Parts View Reference Number:...
    S18497-3
    $37.10
    Qty in Cart: 0
    Quantity:
    Price:
    $37.10
    Subtotal:
  • Profax Retaining Cup

    Retaining Cup

    $48.71
    192050 Retaining Cup for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches.  Parts View Reference Number: 4 Priced and Sold Individually. Performance...
    192050
    $48.71
    Qty in Cart: 0
    Quantity:
    Price:
    $48.71
    Subtotal:
  • Thermacut Nozzle - 80 Amp (Pack of 10)

    Nozzle - 80 Amp

    $4.50
    33418 Priced Individually, Sold in Packages of 10. Nozzle - 80 Amps for the following ESAB®/L-Tec® Plasma Arc Cutting Torches:System - TorchPCM-750i -  PT-23PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50 &80 Power Cut -...
    33418
    $4.50
    Qty in Cart: 0
    Quantity:
    Price:
    $4.50
    Subtotal:
  • Thermacut Extended Electrode (Pack of 10)

    Extended Electrode

    $12.00
    173895 Priced Individually, Sold in Packages of 10. Extended Electrode for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance Proven™ Replacement for Miller® Spectrum 700...
    173895
    $12.00
    Qty in Cart: 0
    Quantity:
    Price:
    $12.00
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  • Thermacut Tip, 40 Amp (055800508) - PT-31XT (Pack of 10)

    Tip, 40 Amp (055800508) - PT-31XT

    $4.18
    21008 (055800508) Priced Individually, Sold in Packages of 10. Tip, 40 Amp XT. For ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *NOTE: Items 19679 (seat) & 20324 (plunger) are only used on ESAB...
    21008
    $4.18
    Qty in Cart: 0
    Quantity:
    Price:
    $4.18
    Subtotal:
  • Thermacut HPR130®/260® Quick Disconnect Torch

    HPR130®/260® Quick Disconnect Torch

    $774.08
    HPR130® & HPR260® Quick Disconnect Torch Body. This is a high performance, aftermarket torch body that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone.
    220162
    $774.08
    Qty in Cart: 0
    Quantity:
    Price:
    $774.08
    Subtotal:
  • Thermacut Gouging Nozzle - 35442 (Pack of 10) Thermacut Gouging Nozzle - 35442 (Pack of 10)

    Gouging Nozzle - 35442 (Pack of 10)

    $58.00
    35442 Priced & Sold in Packages of 10. Gouging Nozzle for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches. Additional Part Number Reference:...
    35442
    $58.00
    Qty in Cart: 0
    Quantity:
    Price:
    $58.00
    Subtotal:
  • Thermacut Swirl Ring - 020361 (Pack of 2) Thermacut Swirl Ring - 020361 (Pack of 2)

    Swirl Ring - 020361 (Pack of 2)

    $26.06
    020361 (Replaces 020547) Priced & Sold as a Pack of 2. Swirl Ring for Hypertherm® MAX 40CS/42/43 - PAC 120 & Powermax 800 - PAC 121 / PAC 125 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm®...
    020361
    $26.06
    Qty in Cart: 0
    Quantity:
    Price:
    $26.06
    Subtotal:
  • Profax Nozzle - 80 Amp - 020345  (Pack of 5) Profax Nozzle - 80 Amp - 020345  (Pack of 5)

    Nozzle - 80 Amp - 020345 (Pack of 5)

    $20.60
    020345 Priced & Sold as a Pack of 5. Nozzle, 80 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 10 Performance Proven™ Replacement for Hypertherm® MAX 70/MAX 80/MAX 100 -...
    020345
    $20.60
    Qty in Cart: 0
    Quantity:
    Price:
    $20.60
    Subtotal:
  • Thermacut Electrode - Nitrogen (Pack of 10) Thermacut Electrode - Nitrogen (Pack of 10)

    Electrode - Nitrogen (Pack of 10)

    $111.70
    020167 Priced & Sold In Packages Of 10  Electrode - Nitrogen for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 11 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC...
    020167
    $111.70
    Qty in Cart: 0
    Quantity:
    Price:
    $111.70
    Subtotal:
  • Thermacut Tip, 50 Amp (055800513) - PT-31XT (Pack of 10)

    Tip, 50 Amp (055800513) - PT-31XT

    $5.38
    20861 (055800513) Priced Individually, Sold in Packages of 10. Tip, 50 Amp XT.For ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB...
    20861
    $5.38
    Qty in Cart: 0
    Quantity:
    Price:
    $5.38
    Subtotal:
  • Thermacut Insulator - .500" (Pack of 5) Thermacut Insulator - .500" (Pack of 5)

    Insulator - .500" (Pack of 5)

    $55.00
    2075588 Priced & Sold as a Pack of 5. Insulator - .500" for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 2  Performance Proven™...
    2075588
    $55.00
    Qty in Cart: 0
    Quantity:
    Price:
    $55.00
    Subtotal:
  • Thermacut Gouging Nozzle - S19961-5 (Pack of 10) Thermacut Gouging Nozzle - S19961-5 (Pack of 10)

    Gouging Nozzle - S19961-5 (Pack of 10)

    $45.00
    S19961-5 (KP2042-4) Priced & Sold in Packages of 10. Gouging Nozzle for Lincoln® Pro-Cut 125 Systems with MAGNUM PCT-125 Plasma Arc Cutting Torches.  Old Lincoln Part Number: S19961-5New Lincoln Part Number: KP2042-4 Parts View Reference...
    S19961-5
    $45.00
    Qty in Cart: 0
    Quantity:
    Price:
    $45.00
    Subtotal:
  • Thermacut Oxy Nozzle - .099" (2.51mm) - Bevel

    Oxy Nozzle - .099" (2.51mm) - Bevel

    $35.75
    120384 Oxy Nozzle -  .099" (2.51mm) - Bevel for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm®...
    120384
    $35.75
    Qty in Cart: 0
    Quantity:
    Price:
    $35.75
    Subtotal:
  • Thermacut Tip - 150 Amp - 20-1032 (Pack of 5) Thermacut Tip - 150 Amp - 20-1032 (Pack of 5)

    Tip - 150 Amp - 20-1032 (Pack of 5)

    $53.85
    20-1032 Priced & Sold in Packages of 5. Tip - 150 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Performance...
    20-1032
    $53.85
    Qty in Cart: 0
    Quantity:
    Price:
    $53.85
    Subtotal:
  • Thermacut Extended Electrode - 020467 (Pack of 5) Thermacut Extended Electrode - 020467 (Pack of 5)

    Extended Electrode - 020467 (Pack of 5)

    $72.50
    020467 Priced & Sold as a Pack of 5. Extended Electrode for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 12 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma...
    020467
    $72.50
    Qty in Cart: 0
    Quantity:
    Price:
    $72.50
    Subtotal:
  • Profax Shield - Water Muffler - 100 Amp

    Shield - Water Muffler - 100 Amp

    $62.02
    020618 Shield, Water Muffler - 100 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting...
    020618
    $62.02
    Qty in Cart: 0
    Quantity:
    Price:
    $62.02
    Subtotal:
  • Thermacut Gas Distributor - 8-6569

    Gas Distributor - 8-6569

    $19.00
    8-6569  Gas Distributor for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Parts View Reference Number: 8 Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    8-6569
    $19.00
    Qty in Cart: 0
    Quantity:
    Price:
    $19.00
    Subtotal:
  • Profax Tip - 55 Amp (Pack of 5) Profax Tip - 55 Amp (Pack of 5)

    Tip - 55 Amp (Pack of 5)

    $59.95
    8-7504 Priced & Sold as a Pack of 5. Tip - 55 Amps for Thermal Dynamics® PakMaster 75/75XL/100XL Plus/ EconoPak 100 Systems with PCH/M-75 Plasma Arc Cutting Torches.Parts View Reference Number: 2 Performance Proven™ Replacement for Thermal...
    8-7504
    $59.95
    Qty in Cart: 0
    Quantity:
    Price:
    $59.95
    Subtotal:
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