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Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • Thermacut Metal Shield Cup

    Metal Shield Cup

    $70.53
    9-5790  Metal Shield Cup for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches.  Parts View Reference Number: 1c Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    9-5790
    $70.53
    Qty in Cart: 0
    Quantity:
    Price:
    $70.53
    Subtotal:
  • Thermacut Nozzle, 60 Amp - 020922 (Pack of 5)

    Nozzle, 60 Amp - 020922

    $5.20
    020922 Priced Individually, Sold in Packages of 5. Nozzle, 60 Amp for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch.  Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We supply high quality replacement parts...
    020922
    $5.20
    Qty in Cart: 0
    Quantity:
    Price:
    $5.20
    Subtotal:
  • Thermacut Nozzle, 100 Amp (Pack of 5)

    Nozzle, 100 Amp

    $3.25
    020195 Priced Individually, Sold in Packages of 5. Nozzle, 100 Amp for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch.  Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We supply high quality...
    020195
    $3.25
    Qty in Cart: 0
    Quantity:
    Price:
    $3.25
    Subtotal:
  • Thermacut Nozzle Retaining Cap for ESAB/L-Tec PT-19XLS Cutting Torches

    Nozzle Retaining Cap for ESAB/L-Tec PT-19XLS Cutting Torches

    $244.85
    37082 Nozzle Retaining Cap for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches.  Parts View Reference Number: 4 Priced and Sold...
    37082
    $244.85
    Qty in Cart: 0
    Quantity:
    Price:
    $244.85
    Subtotal:
  • Thermacut Tip - 50 Amp - Shielded (Pack of 5)

    Tip - 50 Amp - Shielded

    $6.21
    177890 Priced Individually, Sold in Packages of 5. Tip - 50 Amps - Shielded for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance...
    177890
    $6.21
    Qty in Cart: 0
    Quantity:
    Price:
    $6.21
    Subtotal:
  • Thermacut Electrode - 21150

    Electrode - 21150

    $13.74
    21150 Priced Individually, Sold in Packages of 10. Electrode for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Performance Proven™ Replacement for...
    21150
    $13.74
    Qty in Cart: 0
    Quantity:
    Price:
    $13.74
    Subtotal:
  • Thermacut Swirl Baffle (Pack of 5)

    Swirl Baffle

    $12.00
    33367 Priced Individually, Sold in Packages of 5. Swirl Baffle for the following ESAB®/L-Tec® Plasma Arc Cutting Torches:System - TorchPCM-750i -  PT-23PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50 &80 Power Cut -...
    33367
    $12.00
    Qty in Cart: 0
    Quantity:
    Price:
    $12.00
    Subtotal:
  • Profax Electrode, (055800507) - PT-31XT (Pack of 10)

    Electrode, (055800507) - PT-31XT

    $14.55
    20862 (055800507) Priced Individually, Sold in Packages of 10. Electrode, XTFor ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB...
    20862
    $14.55
    Qty in Cart: 0
    Quantity:
    Price:
    $14.55
    Subtotal:
  • Profax Tip - 047" - 60 Amp  (Pack of 5)

    Tip - 047" - 60 Amp

    $7.00
    9-7726 Priced Individually, Sold in Packages of 5. Tip - 047" - 60 Amps for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPakMaster® 75XL Plus - PCH/M-60PakMaster 75/75XL/100XL Plus/EconoPak 100 -...
    9-7726
    $7.00
    Qty in Cart: 0
    Quantity:
    Price:
    $7.00
    Subtotal:
  • Thermacut Nozzle, 40 Amp (Pack of 5)

    Nozzle, 40 Amp

    $5.20
    020921 Priced Individually, Sold in Packages of 5. Nozzle, 40 Amp for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch.  Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We supply high quality replacement parts...
    020921
    $5.20
    Qty in Cart: 0
    Quantity:
    Price:
    $5.20
    Subtotal:
  • Thermacut Swirl Baffle, "6 Holes" 30-50 Amps - PT-31XT (Pack of 10)

    Swirl Baffle, "6 Holes" 30-50 Amps - PT-31XT

    $10.35
    20463 (055800506) Priced Individually, Sold in Packages of 10. Swirl Baffle, "6 Holes" 30-50 AmpsFor ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.  *NOTE: Items 19679 (seat) & 20324 (plunger) are only...
    20463
    $10.35
    Qty in Cart: 0
    Quantity:
    Price:
    $10.35
    Subtotal:
  • Thermacut Oxy Nozzle - .099" (2.51mm) - CCW

    Oxy Nozzle - .099" (2.51mm) - CCW

    $19.27
    020392 Oxy Nozzle -  .099" (2.51mm) - CCW for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm®...
    020392
    $19.27
    Qty in Cart: 0
    Quantity:
    Price:
    $19.27
    Subtotal:
  • Thermacut Electrode Holder - 8-6615

    Electrode Holder - 8-6615

    $27.71
    8-6615   Electrode Holder for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Parts View Reference Number: 9 Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    8-6615
    $27.71
    Qty in Cart: 0
    Quantity:
    Price:
    $27.71
    Subtotal:
  • Thermacut Tip - 225 Amp (Pack of 5)

    Tip - 225 Amp

    $10.77
    20-1033 Priced Individually, Sold in Packages of 5. Tip - 225 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Performance...
    20-1033
    $10.77
    Qty in Cart: 0
    Quantity:
    Price:
    $10.77
    Subtotal:
  • Profax Tip - 70 Amp - 8-7505

    Tip - 70 Amp - 8-7505

    $12.00
    8-7505  Tip - 70 Amps for Thermal Dynamics® PakMaster 75/75XL/100XL Plus/ EconoPak 100 Systems with PCH/M-75 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™...
    8-7505
    $12.00
    Qty in Cart: 0
    Quantity:
    Price:
    $12.00
    Subtotal:
  • Thermacut Gouging Nozzle - Air  (Pack of 5)

    Gouging Nozzle - Air

    $12.70
    020745 Priced Individually, Sold in Packages of 5. Gouging Nozzle - Air for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We supply high quality replacement parts...
    020745
    $12.70
    Qty in Cart: 0
    Quantity:
    Price:
    $12.70
    Subtotal:
  • Thermacut Shielded Nozzle - 80 Amp (Pack of 5)

    Shielded Nozzle - 80 Amp

    $3.57
    020397 Priced Individually, Sold in Packages of 5. Shielded Nozzle, 80 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 11 Performance Proven™ Replacement for Hypertherm® MAX...
    020397
    $3.57
    Qty in Cart: 0
    Quantity:
    Price:
    $3.57
    Subtotal:
  • Profax Tip .059" CCW  (Pack of 10)

    Tip .059" CCW

    $3.54
    8-4174 Priced Individually, Sold in Packages of 10.  Tip - .059" CCW for Thermal Dynamics® Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt.Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal...
    8-4172
    $3.54
    Qty in Cart: 0
    Quantity:
    Price:
    $3.54
    Subtotal:
  • Thermacut O-Ring, PT-31, PT-31XL & XT  (Pack of 2)

    O-Ring, PT-31, PT-31XL & XT

    $2.00
    950790 Priced Individually, Sold in Packages of 2. O-Ring For ESAB®/L-Tec® PCM-Vpi/PCM-Smi/PCM-500/PCM-625i/PCM-50A/PCM-875/PCM-1125/CaddyCut/Handy Plasma 50 Systems with PT-31/PT-31XL/PT-31XT Plasma Arc Cutting Torches.  *NOTE:...
    950790
    $2.00
    Qty in Cart: 0
    Quantity:
    Price:
    $2.00
    Subtotal:
  • Thermacut Electrode - Extra Life (Pack of 2)

    Electrode - Extra Life (Pack of 2)

    $67.00
    33366XL Priced Individually, Sold in Packages of 2. Electrode - Extra Life for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches. Parts View Reference Number:...
    33366XL
    $67.00
    Qty in Cart: 0
    Quantity:
    Price:
    $67.00
    Subtotal:
  • Thermacut Extended Tip  (Pack of 5)

    Extended Tip

    $8.48
    177876 Priced Individually, Sold in Packages of 5. Extended Tip for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches. Parts View Reference Number: 6 Performance...
    177876
    $8.48
    Qty in Cart: 0
    Quantity:
    Price:
    $8.48
    Subtotal:
  • Thermacut Electrode - 33366

    Electrode - 33366

    $9.80
    33366 Priced Individually, Sold in Packages of 5. Electrode for the following ESAB®/L-Tec® Plasma Arc Cutting Torches:System - TorchPCM-750i -  PT-23PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50 &80 Power Cut -...
    33366
    $9.80
    Qty in Cart: 0
    Quantity:
    Price:
    $9.80
    Subtotal:
  • Thermacut Electrode

    Electrode - 9-4340 (Pack of 5)

    $35.10
    9-4340 Priced & Sold as a Pack of 5. Electrode for Thermal Dynamics® PAK 10XR Systems with PCH/M-100 Plasma Arc Cutting Torches.Parts View Reference Number: 9 Performance Proven™ Replacement for Thermal Dynamics® PAK 10XR Systems with...
    9-4340
    $35.10
    Qty in Cart: 0
    Quantity:
    Price:
    $35.10
    Subtotal:
  • Thermacut Valve Pin PT-27 Thermacut Valve Pin PT-27

    Valve Pin PT-27

    $3.82
    21619 Priced Individually, Sold in Packages of 5. Valve Pin for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance...
    21619
    $3.82
    Qty in Cart: 0
    Quantity:
    Price:
    $3.82
    Subtotal:
  • Profax Tip Wrench - 8-4053

    Tip Wrench - 8-4053

    $35.28
    8-4053  Tip Wrench for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for  Thermal Dynamics® PAX®...
    8-4053
    $35.28
    Qty in Cart: 0
    Quantity:
    Price:
    $35.28
    Subtotal:
  • Profax Collet Button with O-Ring

    Collet Button with O-Ring

    $6.32
    8-5502 Collet Button with O-Ring for Thermal Dynamics® Thermal Dynamics® PAK® 5 Systems with PCH-50 Plasma Arc Cutting Torches.  Parts View Reference Number: 12 Priced and Sold Individually. Please Contact Us for Current Price...
    8-5502
    $6.32
    Qty in Cart: 0
    Quantity:
    Price:
    $6.32
    Subtotal:
  • Thermacut Gouging Nozzle -  H35 (35% Hydrogen, 65% Argon)

    Gouging Nozzle - H35 (35% Hydrogen, 65% Argon)

    $12.70
    020704 Gouging Nozzle, H35 (35% Hydrogen, 65% Argon). for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. Priced and Sold In Packages of 5. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We...
    020704
    $12.70
    Qty in Cart: 0
    Quantity:
    Price:
    $12.70
    Subtotal:
  • Thermacut Retaining Cap - 020423 Thermacut Retaining Cap - 020423

    Retaining Cap - 020423

    $78.13
    020423 Retaining Cap for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches.  Parts...
    020423
    $78.13
    Qty in Cart: 0
    Quantity:
    Price:
    $78.13
    Subtotal:
  • Profax N2 Nozzle - .120" (3.04mm) - 020281

    N2 Nozzle - .120" (3.04mm) - 020281

    $23.95
    020281 N2 Nozzle -  .120" (3.04mm) for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® HT 4001/PAC...
    020281
    $23.95
    Qty in Cart: 0
    Quantity:
    Price:
    $23.95
    Subtotal:
  • Thermacut Shielded Nozzle - 100 Amp

    Shielded Nozzle - 100 Amp

    $5.83
    020337 Priced Individually, Sold in Packages of 5. Shielded Nozzle, 100 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 11 Performance Proven™ Replacement for Hypertherm® MAX...
    020337
    $5.83
    Qty in Cart: 0
    Quantity:
    Price:
    $5.83
    Subtotal:
  • Thermacut Shielded Nozzle - 40 Amp (Pack of 5)

    Shielded Nozzle - 40 Amp

    $3.17
    020396 Priced Individually, Sold in Packages of 5. Shielded Nozzle, 40 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 12 Performance Proven™ Replacement for Hypertherm® MAX...
    020396
    $3.17
    Qty in Cart: 0
    Quantity:
    Price:
    $3.17
    Subtotal:
  • Thermacut O-Ring - 044016 (Pack of 10)

    O-Ring - 044016

    $1.00
    044016 Priced Individually, Sold in Packages of 10. O-Ring for MAX 20/PAC 110, MAX 40CS/42/43 - PAC 120, MAX 40/HT40 & Powermax 800 & PAC 121 / PAC 140 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for...
    044016
    $1.00
    Qty in Cart: 0
    Quantity:
    Price:
    $1.00
    Subtotal:
  • Thermacut Plunger - New Style: PT-31XT (Pack of 5)

    Plunger - New Style: PT-31XT (Pack of 5)

    $42.60
    20324 Priced & Sold as a Pack of 5. Plunger, "New Style" XT Torch. For ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB original...
    20324
    $42.60
    Qty in Cart: 0
    Quantity:
    Price:
    $42.60
    Subtotal:
  • Thermacut HPR130®/260® Quick Disconnect Receptacle

    HPR130®/260® Quick Disconnect Receptacle

    $397.12
    HPR130® & HPR260® Quick Disconnect Receptacle. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone.
    220163
    $397.12
    Qty in Cart: 0
    Quantity:
    Price:
    $397.12
    Subtotal:
  • Thermacut 25' (7.6m) Hand Torch Lead Set - Unshielded - 100XL

    25' (7.6m) Hand Torch Lead Set - Unshielded - 100XL

    $1,205.26
    4-0010  25' (7.6m) Hand Torch Unshielded Lead Set for Thermal Dynamics® PakMaster® 100XL Plus Systems with PCH-75 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PakMaster® 100XL Plus...
    4-0010
    $1,205.26
    Qty in Cart: 0
    Quantity:
    Price:
    $1,205.26
    Subtotal:
  • Thermacut N2 Nozzle - .120" (3.04mm) - Bevel

    N2 Nozzle - .120" (3.04mm) - Bevel

    $53.18
    120386 N2 Nozzle -  .120" (2.51mm) - Bevel for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® HT...
    120386
    $53.18
    Qty in Cart: 0
    Quantity:
    Price:
    $53.18
    Subtotal:
  • Thermacut Retaining Cap with IHS Tab

    Retaining Cap with IHS Tab

    $104.30
    120837 Retaining Cap with IHS Tab for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...
    120837
    $104.30
    Qty in Cart: 0
    Quantity:
    Price:
    $104.30
    Subtotal:
  • Thermacut Tip - 300 Amp (Pack of 5)

    Tip - 300 Amp

    $10.57
    20-1034 Priced Individually, Sold in Packages of 5. Tip - 300 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Performance...
    20-1034
    $10.57
    Qty in Cart: 0
    Quantity:
    Price:
    $10.57
    Subtotal:
  • Thermacut Baffle Tube

    Baffle Tube

    $22.26
    21374  Baffle Tube Amps for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.   Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™...
    21374
    $22.26
    Qty in Cart: 0
    Quantity:
    Price:
    $22.26
    Subtotal:
  • Thermacut Tip - 100 Amp - Shielded (Pack of 5)

    Tip - 100 Amp - Shielded (Pack of 5)

    $17.23
    169226 Priced Individually, Sold in Packages of 5. Tip - 100 Amps - Shielded for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches. Parts View Reference Number: 7 Performance...
    169226
    $17.23
    Qty in Cart: 0
    Quantity:
    Price:
    $17.23
    Subtotal:
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