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Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • Profax Oxy Nozzle - .055" - 100 Amp (Pack of 5) Profax Oxy Nozzle - .055" - 100 Amp (Pack of 5)

    Oxy Nozzle - .055" - 100 Amp (Pack of 5)

    $36.45
    020616 Priced & Sold as a Pack of 5. Oxy Nozzle - .055" (1.39mm) - 100 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Parts View Reference Number: 4 Performance Proven™ Replacement for Hypertherm® MAX...
    020616
    $36.45
    Qty in Cart: 0
    Quantity:
    Price:
    $36.45
    Subtotal:
  • Thermacut Tip .031" - 35 Amp (Pack of 10) Thermacut Tip .031" - 35 Amp (Pack of 10)

    Tip .031" - 35 Amp (Pack of 10)

    $135.00
    9-5702 Priced & Sold in Packages of 10.  Tip .031" - 35 Amps for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View...
    9-5702
    $135.00
    Qty in Cart: 0
    Quantity:
    Price:
    $135.00
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  • Thermacut Electrode - Oxy - 150 Amp (Pack of 5) Thermacut Electrode - Oxy - 150 Amp (Pack of 5)

    Electrode - Oxy - 150 Amp (Pack of 5)

    $113.10
    20-1016 Priced & Sold in Packages of 5. Electrode - Oxy - 150 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number:...
    20-1016
    $113.10
    Qty in Cart: 0
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    Price:
    $113.10
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  • Thermacut Accessory Kit PT-27 Thermacut Accessory Kit PT-27

    Accessory Kit PT-27

    $197.92
    KPE27 Complete Accessory Kit for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for ESAB®/L-Tec®...
    KPE27
    $197.92
    Qty in Cart: 0
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    Price:
    $197.92
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  • Thermacut Torch Body with Switch for MAX 42/43 Thermacut Torch Body with Switch for MAX 42/43

    Torch Body with Switch for MAX 42/43

    $196.42
    120570 Torch Body with Switch for Hypertherm® MAX 42/43 - PAC 120 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm® . Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We supply...
    120570
    $196.42
    Qty in Cart: 0
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    Price:
    $196.42
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  • Profax Gas Distributor - 9-6007 (Pack of 5) Profax Gas Distributor - 9-6007 (Pack of 5)

    Gas Distributor - 9-6007 (Pack of 5)

    $195.00
    9-6007 Priced & Sold in Packages of 5. Gas Distributor.  Note: Use with 9-6006 "Standard" Electrode. For use with the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchDrag-Gun/Cougar - PCH-10PakMaster...
    9-6007
    $195.00
    Qty in Cart: 0
    Quantity:
    Price:
    $195.00
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  • Profax Tip - .043" - N2 - 50 Amp (Pack of 10) Profax Tip - .043" - N2 - 50 Amp (Pack of 10)

    Tip - .043" - N2 - 50 Amp (Pack of 10)

    $129.10
    9-5765 Priced & Sold in Packages of 10. Tip - .043" - N2 - 50 Amps for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Thermal...
    9-5765
    $129.10
    Qty in Cart: 0
    Quantity:
    Price:
    $129.10
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  • Profax Tip - Air - 70 Amp - 9-5897 (Pack of 10) Profax Tip - Air - 70 Amp - 9-5897 (Pack of 10)

    Tip - Air - 70 Amp - 9-5897 (Pack of 10)

    $84.30
    9-5897 Priced & Sold in Packages of 10. Tip - Air - 70 Amps for Thermal Dynamics® PakMaster 100 Systems with PCH/M-53 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Thermal Dynamics®...
    9-5897
    $84.30
    Qty in Cart: 0
    Quantity:
    Price:
    $84.30
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  • Thermacut Nozzle Tip - 360 Amp (Pack of 5) Thermacut Nozzle Tip - 360 Amp (Pack of 5)

    Nozzle Tip - 360 Amp (Pack of 5)

    $80.75
    22034 Priced & Sold as a Pack of 5.Nozzle Tip - 360 Amps for the follow ESAB®/L-Tec® Plasma Arc Cutting Torches:System - TorchESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150  -  PT-19XL &...
    22034
    $80.75
    Qty in Cart: 0
    Quantity:
    Price:
    $80.75
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  • Thermacut Short Back Cap

    Short Back Cap

    $18.08
    8-4158 Short Back Cap.  Use with Short Electrodes.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 4A Plasma Arc Welding Torch. Priced and Sold Individually.
    8-4158
    $18.08
    Qty in Cart: 0
    Quantity:
    Price:
    $18.08
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  • Thermacut O-Ring - 8-0532 (Pack of 5)

    O-Ring - 8-0532

    $1.50
    8-0532 Priced Individually, Sold in Packages of 5. O-Ring for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPakMaster® 75XL Plus - PCH/M-60PakMaster 75/75XL/100XL Plus/EconoPak 100 - PCH/M-75Parts View...
    8-0532
    $1.50
    Qty in Cart: 0
    Quantity:
    Price:
    $1.50
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  • Profax Gas Distributor - 9-6022

    Gas Distributor - 9-6022

    $26.64
    9-6022  Gas Distributor for Thermal Dynamics® STAK PAK Systems with PCH/M-70 Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    9-6022
    $26.64
    Qty in Cart: 0
    Quantity:
    Price:
    $26.64
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  • Thermacut HPR Shield cap 30-130A, MS/SS/AL

    HPR Shield cap 30-130A, MS/SS/AL

    $68.00
    HPR130XD® & HPR260XD® Shield Cap 30-130A, MS/SS/AL. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced...
    220747
    $68.00
    Qty in Cart: 0
    Quantity:
    Price:
    $68.00
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  • Profax Oxy Nozzle - .055" - 100 Amp - 020690

    Oxy Nozzle - .055" - 100 Amp - 020690

    $8.50
    020690 Oxy Nozzle - .055" (1.39mm) - 100 Amps for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torches.  *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches.  Parts View Reference Number:...
    020690
    $8.50
    Qty in Cart: 0
    Quantity:
    Price:
    $8.50
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  • Thermacut Nozzle Assembly - .125" - Standard - N2 - CCW

    Nozzle Assembly - .125" - Standard - N2 - CCW

    $25.58
    2075692 Nozzle Assembly - .125" - Standard - N2 - CCW (counter-clockwise) for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and...
    2075692
    $25.58
    Qty in Cart: 0
    Quantity:
    Price:
    $25.58
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  • Thermacut Tip - .052" - N2 - 100 Amp (Pack of 5) Thermacut Tip - .052" - N2 - 100 Amp (Pack of 5)

    Tip - .052" - N2 - 100 Amp (Pack of 5)

    $41.90
    9-5766 Priced & Sold in Packages of 5. Tip - .052" - N2 - 100 Amps for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Thermal...
    9-5766
    $41.90
    Qty in Cart: 0
    Quantity:
    Price:
    $41.90
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  • Thermacut Oxy Swirl Ring

    Oxy Swirl Ring

    $39.00
    020623 Oxy Swirl Ring for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT4000 - PAC 170 HT4001 - PAC 620 Note: Image depicts standard swirl ring. Parts View Reference Number: 3 Priced and Sold...
    020623
    $39.00
    Qty in Cart: 0
    Quantity:
    Price:
    $39.00
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  • Thermacut HPR Shield cap 80-260A, Bevel MS

    HPR Shield cap 80-260A, Bevel MS

    $66.03
    HPR260XD® Shield Cap for 200-260A, MS/SS/AL, and 80-260A, Bevel MS. This shield cap is part of a series of high Unique Replacement, performance improved parts that are designed to be used together and are not compatible with the OEM parts for...
    220637-UR
    $66.03
    Qty in Cart: 0
    Quantity:
    Price:
    $66.03
    Subtotal:
  • Profax Oxy Nozzle - Bevel - 200 Amp (Pack of 10) Profax Oxy Nozzle - Bevel - 200 Amp (Pack of 10)

    Oxy Nozzle - Bevel - 200 Amp (Pack of 10)

    $117.70
    120259 Priced & Sold in Packages of 5. Oxy Nozzle - Bevel - 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000...
    120259
    $117.70
    Qty in Cart: 0
    Quantity:
    Price:
    $117.70
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  • Thermacut Tip .047" - 70 Amp (Pack of 10) Thermacut Tip .047" - 70 Amp (Pack of 10)

    Tip .047" - 70 Amp (Pack of 10)

    $130.00
    9-5707 Priced & Sold in Packages of 10.  Tip .047" - 70 Amps for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View...
    9-5707
    $130.00
    Qty in Cart: 0
    Quantity:
    Price:
    $130.00
    Subtotal:
  • Thermacut Nozzle Assembly - .156" - Standard - N2

    Nozzle Assembly - .156" - Standard - N2

    $28.38
    2075611 Nozzle Assembly - .156" - Standard - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075611
    $28.38
    Qty in Cart: 0
    Quantity:
    Price:
    $28.38
    Subtotal:
  • Thermacut Tip - .067" - N2 - 150 Amp (Pack of 5) Thermacut Tip - .067" - N2 - 150 Amp (Pack of 5)

    Tip - .067" - N2 - 150 Amp (Pack of 5)

    $44.95
    9-5767 Priced & Sold in Packages of 5. Tip - .067" - N2 - 150 Amps for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Thermal...
    9-5767
    $44.95
    Qty in Cart: 0
    Quantity:
    Price:
    $44.95
    Subtotal:
  • Thermacut Nozzle Base - 50 Amp

    Nozzle Base - 50 Amp

    $24.17
    22027 Nozzle Base - 50 Amps for the follow ESAB®/L-Tec® Plasma Arc Cutting Torches: System - Torch ESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150  -  PT-19XL & PT-19XLS Parts View...
    22027
    $24.17
    Qty in Cart: 0
    Quantity:
    Price:
    $24.17
    Subtotal:
  • Thermacut O-Ring - 8-3146

    O-Ring - 8-3146

    $2.12
    8-3146 O-Ring for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for  Thermal Dynamics® PAX®...
    8-3146
    $2.12
    Qty in Cart: 0
    Quantity:
    Price:
    $2.12
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  • Profax Continuity Pin.

    Continuity Pin.

    $4.07
    9-5504 Continuity Pin Thermal Dynamics® PAK® 3 - PCH/M-30 Plasma Arc Cutting Torches.  Priced and Sold Individually. Performance Proven™ Replacement for Thermal Dynamics® PAK® 3 - PCH/M-30 Plasma Arc Cutting Torches...
    9-5504
    $4.07
    Qty in Cart: 0
    Quantity:
    Price:
    $4.07
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  • Thermacut Gas Distributor - Long Life (Pack of 5) Thermacut Gas Distributor - Long Life (Pack of 5)

    Gas Distributor - Long Life (Pack of 5)

    $195.00
    9-6507 Priced & Sold in Packages of 5.Gas Distributor, Long Life.  Note: Use with 9-6506 "Long-Life" Electrode. For use with the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPakMaster 25/EconoPak 25 -...
    9-6507
    $195.00
    Qty in Cart: 0
    Quantity:
    Price:
    $195.00
    Subtotal:
  • Thermacut Swirl Ring - Air/N2/ArH2 - 200 Amp

    Swirl Ring - Air/N2/ArH2 - 200 Amp

    $20.68
    020607 Swirl Ring - Air/N2/ArH2 - 200 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches.  Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm®...
    020607
    $20.68
    Qty in Cart: 0
    Quantity:
    Price:
    $20.68
    Subtotal:
  • Profax O-Ring Tool

    O-Ring Tool

    $7.97
    8-5513 O-Ring Tool for Thermal Dynamics® PAK® 5 Systems with PCH-50 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAK® 5 Systems with PCH/M-50 Plasma Arc Cutting Torches...
    8-5513
    $7.97
    Qty in Cart: 0
    Quantity:
    Price:
    $7.97
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  • Thermacut Electrode Wrench - 8-6573

    Electrode Wrench - 8-6573

    $17.97
    8-6573  Electrode Wrench Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Priced and Sold Individually. Performance Proven™ Replacement for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b...
    8-6573
    $17.97
    Qty in Cart: 0
    Quantity:
    Price:
    $17.97
    Subtotal:
  • Thermacut O-Ring - Cup

    O-Ring - Cup

    $1.05
    8-0556  O-Ring - Cup for Thermal Dynamics® PAK 10XR Systems with PCH/M-100 Plasma Arc Cutting Torches. Priced Individually, Sold in Packages of 10. Performance Proven™ Replacement for Thermal Dynamics® PAK 10XR Systems with...
    8-0556
    $1.05
    Quick view
    Qty in Cart: 0
    Quantity:
    Price:
    $1.05
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  • Thermacut Oxy Swirl Ring - .099" (2.51mm) - 4 Hole

    Oxy Swirl Ring - .099" (2.51mm) - 4 Hole

    $79.20
    020380 Oxy Swirl Ring -  .099" (2.51mm) - 4 Hole for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 PAC 600 - PAC 600 *Note: Image depicts standard swirl ring. Parts View...
    020380
    $79.20
    Qty in Cart: 0
    Quantity:
    Price:
    $79.20
    Subtotal:
  • Thermacut Tip .052" - 80 Amp (Pack of 10) Thermacut Tip .052" - 80 Amp (Pack of 10)

    Tip .052" - 80 Amp (Pack of 10)

    $20.80
    9-5782 Priced & Sold as a Pack of 10.  Tip .052" - 80 Amps for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches.  Parts View...
    9-5782
    $20.80
    Qty in Cart: 0
    Quantity:
    Price:
    $20.80
    Subtotal:
  • Thermacut Electrode - AR/H2 - 100-300 Amp (Pack of 5) Thermacut Electrode - AR/H2 - 100-300 Amp (Pack of 5)

    Electrode - AR/H2 - 100-300 Amp (Pack of 5)

    $188.85
    20-1025 Priced & Sold in Packages of 5. Electrode - AR/H2 - 100-300 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number:...
    20-1025
    $188.85
    Qty in Cart: 0
    Quantity:
    Price:
    $188.85
    Subtotal:
  • Thermacut Nozzle Assembly - .156" - Standard - N2 - CCW

    Nozzle Assembly - .156" - Standard - N2 - CCW

    $23.92
    2075614 Nozzle Assembly - .156" - Standard - N2 - CCW (counter-clockwise) for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and...
    2075614
    $23.92
    Qty in Cart: 0
    Quantity:
    Price:
    $23.92
    Subtotal:
  • Profax Gouging Tip - 9-5756 (Pack of 5) Profax Gouging Tip - 9-5756 (Pack of 5)

    Gouging Tip - 9-5756 (Pack of 5)

    $90.50
    9-5756 Priced & Sold in Packages of 5. Gouging Tip for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. *Note: Image depicts similar tip.Parts View Reference Number: Similar to 2 Performance Proven™...
    9-5756
    $90.50
    Qty in Cart: 0
    Quantity:
    Price:
    $90.50
    Subtotal:
  • Thermacut Nozzle Base - 100-360 Amp

    Nozzle Base - 100-360 Amp

    $24.17
    22027 Nozzle Base - 100-360 Amps for the follow ESAB®/L-Tec® Plasma Arc Cutting Torches: System - Torch ESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150  -  PT-19XL & PT-19XLS Parts...
    22028
    $24.17
    Qty in Cart: 0
    Quantity:
    Price:
    $24.17
    Subtotal:
  • Thermacut Air/Oxy Swirl Ring - 100 Amp

    Air/Oxy Swirl Ring - 100 Amp

    $20.37
    020613 Oxy Swirl Ring - Air - 100 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 200...
    020613
    $20.37
    Qty in Cart: 0
    Quantity:
    Price:
    $20.37
    Subtotal:
  • Thermacut Swirl Ring - Air/N2 - 200 Amp

    Swirl Ring - Air/N2 - 200 Amp

    $20.35
    020679 Swirl Ring - Air/N2 - 200 Amps for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torches.  *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches.  Parts View Reference Number: 5 Priced and...
    020679
    $20.35
    Qty in Cart: 0
    Quantity:
    Price:
    $20.35
    Subtotal:
  • Thermacut Nozzle Assembly - .156" - Heavy Duty - N2

    Nozzle Assembly - .156" - Heavy Duty - N2

    $19.58
    2075611-2-UR Nozzle Assembly - .156" - Heavy Duty - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075611-2-UR
    $19.58
    Qty in Cart: 0
    Quantity:
    Price:
    $19.58
    Subtotal:
  • Thermacut Nozzle - 250 Amp

    Nozzle - 250 Amp

    $50.86
    21822 Nozzle - 250 Amps for the follow ESAB®/L-Tec® Plasma Arc Cutting Torches: System - Torch ESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150  -  PT-19XL & PT-19XLS Parts View...
    21822
    $50.86
    Qty in Cart: 0
    Quantity:
    Price:
    $50.86
    Subtotal:
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