Cutting (PAC)
High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts
Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!
Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.
The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter.
When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.
Tip Sheet: Maximize Plasma Arc Cutting
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Shield Cup - 169216
$67.27169216 Shield Cup for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches. Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Miller® Spectrum 700 Systems with...169216$67.27 -
Outer Insulator
$23.008-6581 Outer Insulator for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™ Replacement for Thermal...8-6581$23.00 -
Retaining Cap - 120600
$29.91120600 Retaining Cap. For Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches. Replacement for part number: 120301. *Note: Image depicts similar retaining cap. Parts View Reference Number: 3 Priced and Sold...120600$29.91 -
Shielded Nozzle - 50 Amp (Pack of 5)
$33.75120282 Priced & Sold as a Pack of 5. Shielded Nozzle, 50 Amps for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.*Note: Image depicts similar shielded nozzle.Parts View Reference Number: 4 Performance Proven™...120282$33.75 -
Unshielded Nozzle 50 Amp (Pack of 10)
$32.50020395 Priced & Sold as a Pack of 10. Unshielded Nozzle, .042" 50 Amp for Hypertherm® MAX 40CS/42/43 - PAC 120 & Powermax 800 - PAC 121 / PAC 125 Plasma Arc Cutting Torches. Performance Proven™ Replacement for Hypertherm®...020395$32.50 -
Extended Electrode - 020382 (Pack of 10)
$65.70020382 Priced & Sold as a Pack of 10. Extended Electrode for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We...020382$65.70 -
Hand Shield - 100 Amp
$14.15020335 Hand Shield for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 70/MAX 80/MAX 100 - PAC 130 MAX 100D - PAC 160 *Note: Image depicts machine shield. Parts View Reference Number: MAX...020335$14.15 -
Hi-Visibility Nozzle (Pack of 10)
$29.50020197 Priced & Sold In Packages Of 10 Hi-Visibilty Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 3 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140...020197$29.50 -
Electrode - PT-31 & PT-31XL
$30.1418205 Priced Individually, Sold in Packages of 10. Electrode.For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB...18205$30.14 -
Shield Cup - 300 Amp
$29.5720-1005 Shield Cup - 300 Amps for Thermal Dynamics® Merlin® 1000/ 3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches. Parts View Reference Number: 1 Priced and Sold Individually...20-1005$29.57 -
Shield - 100 Amp
$25.18020448 Shield, 100 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...020448$25.18 -
Tip - 9-5501 (Pack of 10)
$30.909-5501 Priced & Sold in Packages of 10. Tip for Thermal Dynamics® PAK® 3 - PCH/M-30 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Please Contact Us for Current Price and Availability at 1(800) 944-2243 or 1(760) 931-1500 or...9-5501$30.90 -
Tip - 125031 (Pack of 5)
$30.00125031 Priced & Sold in Packages of 5.Tip for Miller® Spectrum 187/Spectrum 187D Systems with APT-1000 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Miller® Spectrum 187/Spectrum...125031$30.00 -
Drag Shield Cup - SR
$11.429-5712 Drag Shield Cup for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR - PCH/M-52 PakMaster 100 - PCH/M-53 Parts View...9-5712$11.42 -
Machine Shield
$54.05169230 Machine Shield for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches. *Note: Image depicts similar shield. Parts View Reference Number: 2 Priced and Sold Individually...169230$54.05 -
Unshielded Nozzle 40 Amp (Pack of 10)
$28.90020350 Priced & Sold as a Pack of 10. Unshielded Nozzle, 40 Amps for Hypertherm® MAX 40CS/42/43 - PAC 120 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not...020350$28.90 -
Standard Retaining Cap - 020580
$88.72020580 Standard Retaining Cap for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT4001 - PAC 620 PAC 600 - PAC 600 *Note: Image depicts tapered retaining cap. Parts View Reference Number: 1 Priced...020580$88.72 -
Insulator - .140" - N2 (Pack of 5)
$56.452075693 Priced & Sold as a Pack of 5. Insulator - .140" - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance...2075693$56.45 -
Nozzle .028 (Pack of 10)
$53.00020299 Priced & Sold as a Pack of 10. Nozzle .028" (0.78mm) Tip for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with...020299$53.00 -
Nozzle .031 (Pack of 10)
$35.00020219 Priced & Sold In Packages of 10 Nozzle .031"(0.78mm) Tip for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with...020219$35.00 -
Retaining Cap - S19964
$42.45S19964 (KP2045-1) Retaining Cap for Lincoln® Pro-Cut 125 Systems with MAGNUM PCT-125 Plasma Arc Cutting Torches. Old Lincoln Part Number: S19964 New Lincoln Part Number: KP2045-1 Parts View Reference Number: 2 Priced and Sold...S19964$42.45 -
Machine Shield - 40 Amp - 020492
$15.80020492 Machine Shield, 40 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX...020492$15.80 -
Pipe Nozzle (Pack of 10)
$27.50020131 Priced & Sold In Packages Of 10 Pipe Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 4 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma...020131$27.50 -
Tip - 035" (.9mm) (Pack of 10)
$38.30S18497-1 (KP2008-1) Priced & Sold as a Pack of 10. Tip - .035" (.9mm) for Lincoln® Pro-Cut 60 Systems with PCT-60 Plasma Arc Cutting Torches. Old Lincoln Part Number: S18497-1New Lincoln Part Number: KP2008-1 Parts View Reference Number:...S18497-1$38.30 -
Swirl Baffle, "4 Holes" - PT-31 & PT-31XL
$9.0018785 Priced Individually, Sold in Packages of 2. Swirl Baffle, "4 Holes".For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only...18785$9.00 -
Shield - 100-250 Amp
$26.8721802 Shield - 100-250 Amps for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold...21802$26.87 -
Nozzle Retaining Nut
$17.7533371 Nozzle Retaining Nut for ESAB®/L-Tec® PCM-750i Systems with PT-23 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for ESAB®/L-Tec®...33371$17.75 -
Tip, 25 Amp
$5.25176656 Priced Individually, Sold in Packages of 10. Tip - 25 Amps for Miller® Spectrum 300 CutMate Systems with ICE-25C Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Miller® Spectrum...176656$5.25 -
MAX 40/HT 40 25' (7.6m) Hand Torch Lead Set
$313.45029129 25' (7.6m) Hand Torch Lead Set for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Arc-Zone.com®,...029129$313.45 -
Electrode, Knurled (Pack of 5)
$137.259-5720 Priced & Sold in Packages of 5. Electrode, Knurled. For the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x - PCH/M-51PAX®...9-5720$137.25 -
Hand Shield - 200 Amp
$45.93020446 Hand Shield, 200 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 200...020446$45.93 -
Gouging Shield - 020712
$45.00020712 Gouging Shield for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 100D - PAC 160 Plasma Arc...020712$45.00 -
Tip - .076" - 150 Amp (Pack of 5)
$46.258-6648 Priced & Sold in Packages of 5. Tip - .076" - 150 Amps for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance Proven™ Replacement for Thermal Dynamics®...8-6648$46.25 -
Extended Pipe Saddle Nozzle - 50 Amp (Pack of 5)
$17.40120305 Priced & Sold as a Pack of 5. Extended Pipe Saddle Nozzle, 50 Amps for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.*Note: Image depicts similar nozzle.Parts View Reference Number: Similar to 5 Performance...120305$17.40 -
Shield - 325-600 Amp
$25.2821945 Shield - 325-600 Amps for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold...21945$25.28 -
Electrode - 020220 (Pack of 10)
$62.60020220 Priced & Sold as a Pack of 10 Electrode for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation...020220$62.60 -
Retaining Cap
$31.63020184 Retaining Cap for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 70/MAX...020184$31.63 -
Shield Cup - 8-7500
$89.008-7500 Shield Cup for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch PakMaster® 75XL Plus - PCH/M-60 PakMaster 75/75XL/100XL Plus/EconoPak 100 - PCH/M-75 Parts View Reference Number: PCH/M-60:...8-7500$89.00 -
Extended Tip (Pack of 10)
$46.20169214 Priced & Sold as a Pack of 10.Extended Tip for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Priced Individually, Sold in Packages of 10. Performance Proven™ Replacement for...169214$46.20 -
Electrode - 9-5633
$22.009-5633 Priced Individually, Sold in Packages of 10. Electrode for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x - PCH/M-51PAX®...9-5633$22.00