Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • Thermacut Shield Cup - 169216

    Shield Cup - 169216

    Thermacut

    $67.27
    169216 Shield Cup for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Miller® Spectrum 700 Systems with...
    169216
    $67.27
    Qty in Cart: 0
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    Price:
    $67.27
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  • Thermacut Outer Insulator

    Outer Insulator

    Thermacut

    $23.00
    8-6581  Outer Insulator for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    8-6581
    $23.00
    Qty in Cart: 0
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    Price:
    $23.00
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  • Thermacut Retaining Cap - 120600

    Retaining Cap - 120600

    Thermacut

    $29.91
    120600 Retaining Cap.  For Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches. Replacement for part number: 120301. *Note: Image depicts similar retaining cap. Parts View Reference Number: 3 Priced and Sold...
    120600
    $29.91
    Qty in Cart: 0
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    Price:
    $29.91
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  • Thermacut Shielded Nozzle - 50 Amp (Pack of 5) Thermacut Shielded Nozzle - 50 Amp (Pack of 5)

    Shielded Nozzle - 50 Amp (Pack of 5)

    Thermacut

    $33.75
    120282 Priced & Sold as a Pack of 5. Shielded Nozzle, 50 Amps for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.*Note: Image depicts similar shielded nozzle.Parts View Reference Number: 4 Performance Proven™...
    120282
    $33.75
    Qty in Cart: 0
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    Price:
    $33.75
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  • Thermacut Unshielded Nozzle 50 Amp (Pack of 10) Thermacut Unshielded Nozzle 50 Amp (Pack of 10)

    Unshielded Nozzle 50 Amp (Pack of 10)

    Thermacut

    $32.50
    020395 Priced & Sold as a Pack of 10. Unshielded Nozzle, .042" 50 Amp for Hypertherm® MAX 40CS/42/43 - PAC 120 & Powermax 800 - PAC 121 / PAC 125 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm®...
    020395
    $32.50
    Qty in Cart: 0
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    Price:
    $32.50
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  • Profax Extended Electrode - 020382 (Pack of 10) Profax Extended Electrode - 020382 (Pack of 10)

    Extended Electrode - 020382 (Pack of 10)

    Profax

    $65.70
    020382 Priced & Sold as a Pack of 10. Extended Electrode for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We...
    020382
    $65.70
    Qty in Cart: 0
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    Price:
    $65.70
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  • Profax Hand Shield - 100 Amp

    Hand Shield - 100 Amp

    Profax

    $14.15
    020335  Hand Shield for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 70/MAX 80/MAX 100 - PAC 130 MAX 100D - PAC 160 *Note: Image depicts machine shield. Parts View Reference Number: MAX...
    020335
    $14.15
    Qty in Cart: 0
    Quantity:
    Price:
    $14.15
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  • Thermacut Hi-Visibility Nozzle (Pack of 10) Thermacut Hi-Visibility Nozzle (Pack of 10)

    Hi-Visibility Nozzle (Pack of 10)

    Thermacut

    $29.50
    020197 Priced & Sold In Packages Of 10 Hi-Visibilty Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 3 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140...
    020197
    $29.50
    Qty in Cart: 0
    Quantity:
    Price:
    $29.50
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  • Thermacut Electrode - PT-31 & PT-31XL (Pack of 10) Thermacut Electrode - PT-31 & PT-31XL (Pack of 10)

    Electrode - PT-31 & PT-31XL (Pack of 10)

    Thermacut

    $301.40
    18205 Priced & Sold as a Pack of 10. Electrode.For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.  *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB original...
    18205
    $301.40
    Qty in Cart: 0
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    Price:
    $301.40
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  • Thermacut Shield Cup - 300 Amp

    Shield Cup - 300 Amp

    Thermacut

    $29.57
    20-1005  Shield Cup - 300 Amps for Thermal Dynamics® Merlin® 1000/ 3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.   Parts View Reference Number: 1 Priced and Sold Individually...
    20-1005
    $29.57
    Qty in Cart: 0
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    Price:
    $29.57
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  • Profax Shield - 100 Amp

    Shield - 100 Amp

    Profax

    $25.18
    020448 Shield, 100 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000   *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...
    020448
    $25.18
    Qty in Cart: 0
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    Price:
    $25.18
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  • Profax Tip - 9-5501 (Pack of 10) Profax Tip - 9-5501 (Pack of 10)

    Tip - 9-5501 (Pack of 10)

    Profax

    $30.90
    9-5501 Priced & Sold in Packages of 10. Tip for Thermal Dynamics® PAK® 3 - PCH/M-30 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Please Contact Us for Current Price and Availability at 1(800) 944-2243 or 1(760) 931-1500 or...
    9-5501
    $30.90
    Qty in Cart: 0
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    Price:
    $30.90
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  • Thermacut Tip - 125031 (Pack of 5) Thermacut Tip - 125031 (Pack of 5)

    Tip - 125031 (Pack of 5)

    Thermacut

    $30.00
    125031 Priced & Sold in Packages of 5.Tip for Miller® Spectrum 187/Spectrum 187D Systems with APT-1000 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Miller® Spectrum 187/Spectrum...
    125031
    $30.00
    Qty in Cart: 0
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    Price:
    $30.00
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  • Thermacut Drag Shield Cup - SR

    Drag Shield Cup - SR

    Thermacut

    $11.42
    9-5712  Drag Shield Cup for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR - PCH/M-52 PakMaster 100 - PCH/M-53 Parts View...
    9-5712
    $11.42
    Qty in Cart: 0
    Quantity:
    Price:
    $11.42
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  • Thermacut Machine
 Shield

    Machine Shield

    Thermacut

    $54.05
    169230 Machine Shield for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches.  *Note: Image depicts similar shield. Parts View Reference Number: 2 Priced and Sold Individually...
    169230
    $54.05
    Qty in Cart: 0
    Quantity:
    Price:
    $54.05
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  • Profax Unshielded Nozzle 40 Amp (Pack of 10) Profax Unshielded Nozzle 40 Amp (Pack of 10)

    Unshielded Nozzle 40 Amp (Pack of 10)

    Profax

    $28.90
    020350 Priced & Sold as a Pack of 10. Unshielded Nozzle, 40 Amps for  Hypertherm® MAX 40CS/42/43 - PAC 120 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not...
    020350
    $28.90
    Qty in Cart: 0
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    Price:
    $28.90
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  • Thermacut Standard Retaining Cap - 020580

    Standard Retaining Cap - 020580

    Thermacut

    $88.72
    020580 Standard Retaining Cap for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT4001 - PAC 620 PAC 600 - PAC 600 *Note: Image depicts tapered retaining cap. Parts View Reference Number: 1 Priced...
    020580
    $88.72
    Qty in Cart: 0
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    Price:
    $88.72
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  • Thermacut Insulator - .140" - N2 (Pack of 5) Thermacut Insulator - .140" - N2 (Pack of 5)

    Insulator - .140" - N2 (Pack of 5)

    Thermacut

    $56.45
    2075693 Priced & Sold as a Pack of 5. Insulator - .140" - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches. Parts View Reference Number: 2  Performance...
    2075693
    $56.45
    Qty in Cart: 0
    Quantity:
    Price:
    $56.45
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  • Thermacut Nozzle .028 (Pack of 10) Thermacut Nozzle .028 (Pack of 10)

    Nozzle .028 (Pack of 10)

    Thermacut

    $53.00
    020299 Priced & Sold as a Pack of 10. Nozzle .028" (0.78mm) Tip for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with...
    020299
    $53.00
    Qty in Cart: 0
    Quantity:
    Price:
    $53.00
    Subtotal:
  • Thermacut Nozzle .031 (Pack of 10) Thermacut Nozzle .031 (Pack of 10)

    Nozzle .031 (Pack of 10)

    Thermacut

    $35.00
    020219  Priced & Sold In Packages of 10 Nozzle .031"(0.78mm) Tip for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with...
    020219
    $35.00
    Qty in Cart: 0
    Quantity:
    Price:
    $35.00
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  • Profax Retaining Cap - S19964

    Retaining Cap - S19964

    Profax

    $42.45
    S19964 (KP2045-1) Retaining Cap for Lincoln® Pro-Cut 125 Systems with MAGNUM PCT-125 Plasma Arc Cutting Torches.  Old Lincoln Part Number: S19964 New Lincoln Part Number: KP2045-1 Parts View Reference Number: 2 Priced and Sold...
    S19964
    $42.45
    Qty in Cart: 0
    Quantity:
    Price:
    $42.45
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  • Thermacut Machine Shield - 40 Amp - 020492

    Machine Shield - 40 Amp - 020492

    Thermacut

    $15.80
    020492  Machine Shield, 40 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch.  Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX...
    020492
    $15.80
    Qty in Cart: 0
    Quantity:
    Price:
    $15.80
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  • Profax Pipe Nozzle (Pack of 10) Profax Pipe Nozzle (Pack of 10)

    Pipe Nozzle (Pack of 10)

    Profax

    $27.50
    020131 Priced & Sold In Packages Of 10  Pipe Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 4 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma...
    020131
    $27.50
    Qty in Cart: 0
    Quantity:
    Price:
    $27.50
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  • Thermacut Tip - 035" (.9mm) (Pack of 10) Thermacut Tip - 035" (.9mm) (Pack of 10)

    Tip - 035" (.9mm) (Pack of 10)

    Thermacut

    $38.30
    S18497-1 (KP2008-1) Priced & Sold as a Pack of 10. Tip - .035" (.9mm) for Lincoln® Pro-Cut 60 Systems with PCT-60 Plasma Arc Cutting Torches.  Old Lincoln Part Number: S18497-1New Lincoln Part Number: KP2008-1 Parts View Reference Number:...
    S18497-1
    $38.30
    Qty in Cart: 0
    Quantity:
    Price:
    $38.30
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  • Profax Swirl Baffle, "4 Holes" - PT-31 & PT-31XL (Pack of 2) Profax Swirl Baffle, "4 Holes" - PT-31 & PT-31XL (Pack of 2)

    Swirl Baffle, "4 Holes" - PT-31 & PT-31XL (Pack of 2)

    Profax

    $18.00
    18785 Priced & Sold as a Pack of 2. Swirl Baffle, "4 Holes".For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.  *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB...
    18785
    $18.00
    Qty in Cart: 0
    Quantity:
    Price:
    $18.00
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  • Thermacut Shield - 100-250 Amp

    Shield - 100-250 Amp

    Thermacut

    $26.87
    21802 Shield - 100-250 Amps for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches.  Parts View Reference Number: 2 Priced and Sold...
    21802
    $26.87
    Qty in Cart: 0
    Quantity:
    Price:
    $26.87
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  • Thermacut Nozzle Retaining Nut

    Nozzle Retaining Nut

    Thermacut

    $17.75
    33371 Nozzle Retaining Nut for ESAB®/L-Tec® PCM-750i Systems with PT-23 Plasma Arc Cutting Torches.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for ESAB®/L-Tec®...
    33371
    $17.75
    Qty in Cart: 0
    Quantity:
    Price:
    $17.75
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  • Thermacut Tip, 25 Amp (Pack of 10) Thermacut Tip, 25 Amp (Pack of 10)

    Tip, 25 Amp (Pack of 10)

    Thermacut

    $52.50
    176656 Priced & Sold as a Pack of 10.Tip - 25 Amps for Miller® Spectrum 300 CutMate Systems with ICE-25C Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Miller® Spectrum 300 CutMate...
    176656
    $52.50
    Qty in Cart: 0
    Quantity:
    Price:
    $52.50
    Subtotal:
  • Thermacut MAX 40/HT 40 25' (7.6m) Hand Torch Lead Set Thermacut MAX 40/HT 40 25' (7.6m) Hand Torch Lead Set

    MAX 40/HT 40 25' (7.6m) Hand Torch Lead Set

    Thermacut

    $313.45
    029129 25' (7.6m) Hand Torch Lead Set for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Arc-Zone.com®,...
    029129
    $313.45
    Qty in Cart: 0
    Quantity:
    Price:
    $313.45
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  • Profax Electrode, Knurled (Pack of 5) Profax Electrode, Knurled (Pack of 5)

    Electrode, Knurled (Pack of 5)

    Profax

    $137.25
    9-5720 Priced & Sold in Packages of 5. Electrode, Knurled.  For the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x - PCH/M-51PAX®...
    9-5720
    $137.25
    Qty in Cart: 0
    Quantity:
    Price:
    $137.25
    Subtotal:
  • Thermacut Hand Shield - 200 Amp

    Hand Shield - 200 Amp

    Thermacut

    $45.93
    020446 Hand Shield, 200 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 200...
    020446
    $45.93
    Qty in Cart: 0
    Quantity:
    Price:
    $45.93
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  • Thermacut Gouging Shield - 020712

    Gouging Shield - 020712

    Thermacut

    $45.00
    020712 Gouging Shield for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch.  Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 100D - PAC 160 Plasma Arc...
    020712
    $45.00
    Qty in Cart: 0
    Quantity:
    Price:
    $45.00
    Subtotal:
  • Thermacut Tip - .076" - 150 Amp (Pack of 5) Thermacut Tip - .076" - 150 Amp (Pack of 5)

    Tip - .076" - 150 Amp (Pack of 5)

    Thermacut

    $46.25
    8-6648 Priced & Sold in Packages of 5. Tip - .076" - 150 Amps for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance Proven™ Replacement for Thermal Dynamics®...
    8-6648
    $46.25
    Qty in Cart: 0
    Quantity:
    Price:
    $46.25
    Subtotal:
  • Thermacut Extended Pipe Saddle Nozzle - 50 Amp (Pack of 5) Thermacut Extended Pipe Saddle Nozzle - 50 Amp (Pack of 5)

    Extended Pipe Saddle Nozzle - 50 Amp (Pack of 5)

    Thermacut

    $17.40
    120305 Priced & Sold as a Pack of 5. Extended Pipe Saddle Nozzle, 50 Amps for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.*Note: Image depicts similar nozzle.Parts View Reference Number: Similar to 5 Performance...
    120305
    $17.40
    Qty in Cart: 0
    Quantity:
    Price:
    $17.40
    Subtotal:
  • Thermacut Shield - 325-600 Amp

    Shield - 325-600 Amp

    Thermacut

    $25.28
    21945 Shield - 325-600 Amps for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches.  Parts View Reference Number: 2 Priced and Sold...
    21945
    $25.28
    Qty in Cart: 0
    Quantity:
    Price:
    $25.28
    Subtotal:
  • Thermacut Electrode - 020220 (Pack of 10) Thermacut Electrode - 020220 (Pack of 10)

    Electrode - 020220 (Pack of 10)

    Thermacut

    $62.60
    020220 Priced & Sold as a Pack of 10 Electrode for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation...
    020220
    $62.60
    Qty in Cart: 0
    Quantity:
    Price:
    $62.60
    Subtotal:
  • Thermacut Retaining Cap

    Retaining Cap

    Thermacut

    $31.63
    020184  Retaining Cap for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch.  Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 70/MAX...
    020184
    $31.63
    Qty in Cart: 0
    Quantity:
    Price:
    $31.63
    Subtotal:
  • Profax Shield Cup - 8-7500

    Shield Cup - 8-7500

    Profax

    $89.00
    8-7500 Shield Cup for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch PakMaster® 75XL Plus - PCH/M-60 PakMaster 75/75XL/100XL Plus/EconoPak 100 - PCH/M-75 Parts View Reference Number: PCH/M-60:...
    8-7500
    $89.00
    Qty in Cart: 0
    Quantity:
    Price:
    $89.00
    Subtotal:
  • Thermacut Extended Tip (Pack of 10) Thermacut Extended Tip (Pack of 10)

    Extended Tip (Pack of 10)

    Thermacut

    $46.20
    169214 Priced & Sold as a Pack of 10.Extended Tip for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Priced Individually, Sold in Packages of 10. Performance Proven™ Replacement for...
    169214
    $46.20
    Qty in Cart: 0
    Quantity:
    Price:
    $46.20
    Subtotal:
  • Thermacut Electrode - 9-5633 (Pack of 10) Thermacut Electrode - 9-5633 (Pack of 10)

    Electrode - 9-5633 (Pack of 10)

    Thermacut

    $220.00
    9-5633 Priced & Sold as a Pack of 10. Electrode for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x - PCH/M-51PAX®...
    9-5633
    $220.00
    Qty in Cart: 0
    Quantity:
    Price:
    $220.00
    Subtotal:
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