Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • PAC 140 Hand Torch Package with 50' (15.2m) Leads

    PAC 140 Hand Torch Package with 50' (15.2m) Leads

    Thermacut

    $599.65
    057113 Hand Torch Package with 50' (15.2m) Lead Set for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm® MAX40/HT40 - PAC140 Plasma Arc Cutting Torch. Arc-Zone...
    057113
    $599.65
    Qty in Cart: 0
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    Price:
    $599.65
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  • MAX 42/43 / PAC 120 Torch Package w/ 25' (7.6m) Leads

    MAX 42/43 / PAC 120 Torch Package w/ 25' (7.6m) Leads

    Thermacut

    $385.26
    083066 Torch Package with 25' (7.6m) Lead Set for Hypertherm® MAX 42/43 - PAC 120 Plasma Arc Cutting Torch.   Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm...
    083066-PAC120
    $385.26
    Qty in Cart: 0
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    Price:
    $385.26
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  • 25' (7.6m) Torch Lead Set & Plug

    25' (7.6m) Torch Lead Set & Plug

    Thermacut

    $290.00
    T-2908 25' (7.6m) Torch Lead Set & Plug for ESAB®/L-Tec® PCM-750i/PCM-875 PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches.  Note: Yellow machines use the "Ring" type...
    T-2908
    $290.00
    Qty in Cart: 0
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    $290.00
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  • Thermacut Standard Retaining Cap - 020104

    Standard Retaining Cap - 020104

    Thermacut

    $28.00
    020104  Standard Retaining Cap for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40...
    020104
    $28.00
    Qty in Cart: 0
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    Price:
    $28.00
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  • Thermacut Machine Shield - 200 Amp

    Machine Shield - 200 Amp

    Thermacut

    $25.18
    020424 Machine Shield, 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 System - PAC 200 HT2000 System - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting...
    020424
    $25.18
    Qty in Cart: 0
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    $25.18
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  • Thermacut Heat Shield - 50 Amp - PT-20AM

    Heat Shield - 50 Amp - PT-20AM

    Thermacut

    $55.58
    21447 Heat Shield - 50 Amps for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.   Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™...
    21447
    $55.58
    Qty in Cart: 0
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    $55.58
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  • Thermacut Tapered Retaining Cap Thermacut Tapered Retaining Cap

    Tapered Retaining Cap

    Thermacut

    $99.75
    020579 Tapered Retaining Cap for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 600 - PAC 600 Parts View Reference Number: 1 Priced and Sold...
    020579
    $99.75
    Qty in Cart: 0
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    Price:
    $99.75
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  • Profax Crown Sheild Cup - 8-5519

    Crown Sheild Cup - 8-5519

    Profax

    $8.13
    8-5519 Crown Shield Cup for Thermal Dynamics® PAK® 5 Systems with PCH-50 Plasma Arc Cutting Torches. Parts View Reference Number: 1Priced and Sold Individually.Please Contact Us for Current Price and Availability at 1(800) 944-2243 or 1(760)...
    8-5519
    $8.13
    Qty in Cart: 0
    Quantity:
    Price:
    $8.13
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  • Thermacut 25' (7.6m) Hand Torch Lead Set - 4-5034

    25' (7.6m) Hand Torch Lead Set - 4-5034

    Thermacut

    $466.88
    4-5034  25' (7.6m) Hand Torch Lead Set for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH-52 Plasma Arc Cutting Torches. Performance Proven™ Replacement for Thermal Dynamics®...
    4-5034
    $466.88
    Qty in Cart: 0
    Quantity:
    Price:
    $466.88
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  • Profax Standard Guide

    Standard Guide

    Profax

    $3.55
    S19972 (KP2046-1) Standard Guide for Lincoln® Pro-Cut 125 Systems with MAGNUM PCT-125 Plasma Arc Cutting Torches.  Old Lincoln Part Number: S19972 New Lincoln Part Number: KP2046-1 Parts View Reference Number: 1 Priced and...
    S19972
    $3.55
    Qty in Cart: 0
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    Price:
    $3.55
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  • Thermacut Crown Shield Cup - 8-4213 (Pack of 10) Thermacut Crown Shield Cup - 8-4213 (Pack of 10)

    Crown Shield Cup - 8-4213 (Pack of 10)

    Thermacut

    $116.30
    8-4213 Priced & Sold as a Pack of 10. Crown Shield Cap for Thermal Dynamics® Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt.Parts View Reference Number: 1 Performance Proven™ Replacement for Thermal Dynamics® PAK®...
    8-4213
    $116.30
    Qty in Cart: 0
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    Price:
    $116.30
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  • Thermacut Deflector - 120303

    Deflector - 120303

    Thermacut

    $6.91
    120303 Deflector for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches. *Note: Image depicts similar deflector. Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for...
    120303
    $6.91
    Qty in Cart: 0
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    Price:
    $6.91
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  • Thermacut 10' (3.0m) Complete Shielded Lead Set

    10' (3.0m) Complete Shielded Lead Set

    Thermacut

    $556.97
    028137 10' (3.0m) Complete Shielded Lead Set for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance...
    028137
    $556.97
    Qty in Cart: 0
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    $556.97
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  • Profax Extended Nozzle - 020381 (Pack of 10) Profax Extended Nozzle - 020381 (Pack of 10)

    Extended Nozzle - 020381 (Pack of 10)

    Profax

    $32.00
    020381 Priced & Sold as a Pack of 10. Extended Nozzle for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm...
    020381
    $32.00
    Qty in Cart: 0
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    Price:
    $32.00
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  • Thermacut Shield Cup - 9-5617 (Pack of 10) Thermacut Shield Cup - 9-5617 (Pack of 10)

    Shield Cup - 9-5617 (Pack of 10)

    Thermacut

    $110.00
    9-5617 Priced & Sold as a Pack of 10. Shield Cup for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR - PCH/M-52PakMaster 100 - PCH/M-53Parts View...
    9-5617
    $110.00
    Qty in Cart: 0
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    Price:
    $110.00
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  • Profax Shield Cup - 9-6045

    Shield Cup - 9-6045

    Profax

    $30.08
    9-6045  Shield Cup for Thermal Dynamics® STAK PAK Systems with PCH/M-140 Plasma Arc Cutting Torches. Parts View Reference Number: 7 Priced and Sold Individually. Performance Proven™ Replacement for Thermal Dynamics® STAK PAK...
    9-6045
    $30.08
    Qty in Cart: 0
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    Price:
    $30.08
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  • Profax Machine Shield - 100 Amp

    Machine Shield - 100 Amp

    Profax

    $15.82
    020334  Machine Shield, 100 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX...
    020334
    $15.82
    Qty in Cart: 0
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    Price:
    $15.82
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  • Profax Guide Wire

    Guide Wire

    Profax

    $7.50
    095485 Guide Wire for Miller® Plazcut/Zipcut Systems with CP40R Plasma Arc Cutting Torches.  Note: 095484 -- Special Order --  Drill plate,  Miller Zip Cut $19.25ea. call for order info. Parts View Reference Number: 1 Priced...
    095485
    $7.50
    Qty in Cart: 0
    Quantity:
    Price:
    $7.50
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  • Thermacut End Piece (Pack of 10) Thermacut End Piece (Pack of 10)

    End Piece (Pack of 10)

    Thermacut

    $100.00
    8-6514 Priced & Sold in Packages of 10 End Piece for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance Proven™ Replacement for Thermal Dynamics® PAK 44/45...
    8-6514
    $100.00
    Qty in Cart: 0
    Quantity:
    Price:
    $100.00
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  • Thermacut Electrode - S18752 (Pack of 10) Thermacut Electrode - S18752 (Pack of 10)

    Electrode - S18752 (Pack of 10)

    Thermacut

    $67.70
    S18752 (KP2012-1) Priced & Sold in Packages of 10 Electrode for Lincoln® Pro-Cut 60 Systems with PCT-60 Plasma Arc Cutting Torches.  Old Lincoln Part Number: S18572New Lincoln Part Number: KP2012-1 Parts View Reference Number: 1 Performance...
    S18752
    $67.70
    Qty in Cart: 0
    Quantity:
    Price:
    $67.70
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  • Thermacut 25' (7.6m) Hand Torch Lead Set

    25' (7.6m) Hand Torch Lead Set

    Thermacut

    $973.00
    4-2797  25' (7.6m) Hand Torch Lead Set for Thermal Dynamics® PAK® 44/45 Systems with PCH-6b Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® Thermal Dynamics® PAK® 44/45 Systems...
    4-2797
    $973.00
    Qty in Cart: 0
    Quantity:
    Price:
    $973.00
    Subtotal:
  • Profax Drag Shield

    Drag Shield

    Profax

    $25.03
    192053 Shield Cup for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches.  *Note: Image depicts similar shield. Parts View Reference Number: 1 Priced and Sold...
    192053
    $25.03
    Qty in Cart: 0
    Quantity:
    Price:
    $25.03
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  • Thermacut Shield Retainer

    Shield Retainer

    Thermacut

    $152.60
    37081 Shield Retainer for ESAB®/L-Tec® PESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150 Systems with PT-19XLS Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold...
    37081
    $152.60
    Qty in Cart: 0
    Quantity:
    Price:
    $152.60
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  • Thermacut Tip, 30 Amp "4 Stakes" - PT-31 & PT-31XL (Pack of 10) Thermacut Tip, 30 Amp "4 Stakes" - PT-31 & PT-31XL (Pack of 10)

    Tip, 30 Amp "4 Stakes" - PT-31 & PT-31XL (Pack of 10)

    Thermacut

    $35.70
    18866 Priced & Sold as a Pack of 10. Tip, 30 Amp "4 Stakes".For ESAB®/L-Tec® PT-31 & PT-31XL Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.  *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB...
    18866
    $35.70
    Qty in Cart: 0
    Quantity:
    Price:
    $35.70
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  • Thermacut Heat Shield

    Heat Shield

    Thermacut

    $22.00
    21616 Heat Shield for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches.  Additional Part Number Reference: 055800486 Parts View Reference Number:...
    21616
    $22.00
    Qty in Cart: 0
    Quantity:
    Price:
    $22.00
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  • Thermacut Shield for PT-23

    Shield for PT-23

    Thermacut

    $17.72
    33419 Shield for ESAB®/L-Tec® PCM-750i Systems with PT-23 Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for ESAB®/L-Tec® PCM-750i Systems...
    33419
    $17.72
    Qty in Cart: 0
    Quantity:
    Price:
    $17.72
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  • Thermacut Shield Cup - 176658

    Shield Cup - 176658

    Thermacut

    $34.01
    176658 (020218) Shield Cup for Miller® Spectrum 300 CutMate Systems with ICE-25C Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold Individually Performance Proven™ Replacement for Miller®...
    176658
    $34.01
    Qty in Cart: 0
    Quantity:
    Price:
    $34.01
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  • Profax Deflector - 169225

    Deflector - 169225

    Profax

    $7.82
    169225 Deflector for Miller® Spectrum 1000/Spectrum 1250 Systems with ICE-70/ICE-70M/ICE-100/ICE-100M Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for...
    169225
    $7.82
    Qty in Cart: 0
    Quantity:
    Price:
    $7.82
    Subtotal:
  • Thermacut Tip .043" (Pack of 10) Thermacut Tip .043" (Pack of 10)

    Tip .043" (Pack of 10)

    Thermacut

    $105.00
    9-5631 Priced & Sold as a Pack of 10.  Tip .043" for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Performance...
    9-5631
    $105.00
    Qty in Cart: 0
    Quantity:
    Price:
    $105.00
    Subtotal:
  • Thermacut Shield Cup - 169216

    Shield Cup - 169216

    Thermacut

    $67.27
    169216 Shield Cup for Miller® Spectrum 700 Systems with ICE-50 Plasma Arc Cutting Torches.  Parts View Reference Number: 1 Priced and Sold Individually. Performance Proven™ Replacement for Miller® Spectrum 700 Systems with...
    169216
    $67.27
    Qty in Cart: 0
    Quantity:
    Price:
    $67.27
    Subtotal:
  • MAX 200 - 35' (10.7m) Complete Shielded Lead Set

    MAX 200 - 35' (10.7m) Complete Shielded Lead Set

    Thermacut

    $837.69
    028458 35' (10.7m) Complete Shielded Lead Set for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm® MAX200 Systems with PAC200 Plasma Arc Cutting Torches...
    028458
    $837.69
    Qty in Cart: 0
    Quantity:
    Price:
    $837.69
    Subtotal:
  • PAC 140 180° Machine Torch Package with 25' (7.6m) Leads

    PAC 140 180° Machine Torch Package with 25' (7.6m) Leads

    Thermacut

    $484.25
    057019 180° Machine Torch Package with 25' (7.6m) Lead Set for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm® MAX40/HT40 - PAC140 Plasma Arc Cutting Torch...
    057019
    $484.25
    Qty in Cart: 0
    Quantity:
    Price:
    $484.25
    Subtotal:
  • Thermacut Outer Insulator

    Outer Insulator

    Thermacut

    $23.00
    8-6581  Outer Insulator for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    8-6581
    $23.00
    Qty in Cart: 0
    Quantity:
    Price:
    $23.00
    Subtotal:
  • Thermacut Retaining Cap - 120600

    Retaining Cap - 120600

    Thermacut

    $29.91
    120600 Retaining Cap.  For Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches. Replacement for part number: 120301. *Note: Image depicts similar retaining cap. Parts View Reference Number: 3 Priced and Sold...
    120600
    $29.91
    Qty in Cart: 0
    Quantity:
    Price:
    $29.91
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  • Thermacut Shielded Nozzle - 50 Amp (Pack of 5) Thermacut Shielded Nozzle - 50 Amp (Pack of 5)

    Shielded Nozzle - 50 Amp (Pack of 5)

    Thermacut

    $33.75
    120282 Priced & Sold as a Pack of 5. Shielded Nozzle, 50 Amps for Hypertherm® Powermax 800 - PAC 121/PAC 125 Plasma Arc Cutting Torches.*Note: Image depicts similar shielded nozzle.Parts View Reference Number: 4 Performance Proven™...
    120282
    $33.75
    Qty in Cart: 0
    Quantity:
    Price:
    $33.75
    Subtotal:
  • Thermacut Unshielded Nozzle 50 Amp (Pack of 10) Thermacut Unshielded Nozzle 50 Amp (Pack of 10)

    Unshielded Nozzle 50 Amp (Pack of 10)

    Thermacut

    $32.50
    020395 Priced & Sold as a Pack of 10. Unshielded Nozzle, .042" 50 Amp for Hypertherm® MAX 40CS/42/43 - PAC 120 & Powermax 800 - PAC 121 / PAC 125 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm®...
    020395
    $32.50
    Qty in Cart: 0
    Quantity:
    Price:
    $32.50
    Subtotal:
  • Profax Extended Electrode - 020382 (Pack of 10) Profax Extended Electrode - 020382 (Pack of 10)

    Extended Electrode - 020382 (Pack of 10)

    Profax

    $65.70
    020382 Priced & Sold as a Pack of 10. Extended Electrode for Hypertherm® MAX 20/PAC 110 Plasma Arc Cutting Torch. Performance Proven™ Replacement for Hypertherm®. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We...
    020382
    $65.70
    Qty in Cart: 0
    Quantity:
    Price:
    $65.70
    Subtotal:
  • Profax Hand Shield - 100 Amp

    Hand Shield - 100 Amp

    Profax

    $14.15
    020335  Hand Shield for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 70/MAX 80/MAX 100 - PAC 130 MAX 100D - PAC 160 *Note: Image depicts machine shield. Parts View Reference Number: MAX...
    020335
    $14.15
    Qty in Cart: 0
    Quantity:
    Price:
    $14.15
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  • Thermacut Hi-Visibility Nozzle (Pack of 10) Thermacut Hi-Visibility Nozzle (Pack of 10)

    Hi-Visibility Nozzle (Pack of 10)

    Thermacut

    $29.50
    020197 Priced & Sold In Packages Of 10 Hi-Visibilty Nozzle for Hypertherm® MAX 40/HT 40 - PAC 140 Plasma Arc Cutting Torch. Parts View Reference Number: 3 Performance Proven™ Replacement for Hypertherm® MAX 40/HT 40 - PAC 140...
    020197
    $29.50
    Qty in Cart: 0
    Quantity:
    Price:
    $29.50
    Subtotal:
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