Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

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  • 8' (2.4m) Lead Set - PCM Machines

    8' (2.4m) Lead Set - PCM Machines

    Thermacut

    $816.83
    T-1365 8' (2.4m) Lead Set - PCM Machines for ESAB®/L-Tec® PCM-8 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Performance Proven™ Replacement for ESAB®/L-Tec® PCM-8 Systems with PT-15/PT-15XL Plasma Arc Cutting...
    T-1365
    $816.83
    Qty in Cart: 0
    Quantity:
    Price:
    $816.83
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  • Thermacut PCM-150 Machine Torch Package with Parts

    PCM-150 Machine Torch Package with Parts

    Thermacut

    $719.33
    2-2382  Machine Torch Package with Parts for Thermal Dynamics® Merlin® PAK® 15XC Systems with PCM-150 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® Merlin® PAK® 15XC...
    2-2382
    $719.33
    Qty in Cart: 0
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    Price:
    $719.33
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  • Thermacut Electrode Holder - 8-6615

    Electrode Holder - 8-6615

    Thermacut

    $27.20
    8-6615   Electrode Holder for Thermal Dynamics® PAK 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Parts View Reference Number: 9 Priced and Sold Individually. Performance Proven™ Replacement for Thermal...
    8-6615
    $27.20
    Qty in Cart: 0
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    Price:
    $27.20
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  • Thermacut Tip - 225 Amp (Pack of 5) Thermacut Tip - 225 Amp (Pack of 5)

    Tip - 225 Amp (Pack of 5)

    Thermacut

    $53.85
    20-1033 Priced & Sold in Packages of 5. Tip - 225 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number: 3 Performance...
    20-1033
    $53.85
    Qty in Cart: 0
    Quantity:
    Price:
    $53.85
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  • Thermacut 25' (7.6m) Positive Lead - Color Code: Blue

    25' (7.6m) Positive Lead - Color Code: Blue

    Thermacut

    $267.70
    9-2948  25' (7.6m) Positive Lead - Color Code: Blue for Thermal Dynamics® PAK® 44/45 Systems with PCH/M-6b Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® Thermal Dynamics®...
    9-2948
    $267.70
    Qty in Cart: 0
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    Price:
    $267.70
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  • 25' (7.6m) Positive Lead - 9-326

    25' (7.6m) Positive Lead - 9-326

    Thermacut

    $121.28
    9-3266 25' (7.6m) Positive Lead for Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAK® 5/10/22 Systems with...
    9-3266
    $121.28
    Qty in Cart: 0
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    Price:
    $121.28
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  • Profax Tip - 70 Amp - 8-7505

    Tip - 70 Amp - 8-7505

    Profax

    $12.00
    8-7505  Tip - 70 Amps for Thermal Dynamics® PakMaster 75/75XL/100XL Plus/ EconoPak 100 Systems with PCH/M-75 Plasma Arc Cutting Torches. Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™...
    8-7505
    $12.00
    Qty in Cart: 0
    Quantity:
    Price:
    $12.00
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  • Thermacut Gouging Nozzle - Air  (Pack of 5) Thermacut Gouging Nozzle - Air  (Pack of 5)

    Gouging Nozzle - Air (Pack of 5)

    Thermacut

    $54.95
    020745 Priced & Sold in Packages of 5. Gouging Nozzle - Air for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We supply high quality replacement parts manufactured...
    020745
    $54.95
    Qty in Cart: 0
    Quantity:
    Price:
    $54.95
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  • Thermacut Insulator

    Insulator

    Thermacut

    $34.72
    21373 Insulator for ESAB®/L-Tec® PCM-100/PCM-875/PCM-1125/ESP-100i Systems with PT-20AM Plasma Arc Cutting Torches.   Parts View Reference Number: 4 Priced and Sold Individually. Performance Proven™ Replacement for...
    21373
    $34.72
    Qty in Cart: 0
    Quantity:
    Price:
    $34.72
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  • Thermacut 40' (12.2m) Complete Shielded Lead Set

    40' (12.2m) Complete Shielded Lead Set

    Thermacut

    $1,470.28
    028143 40' (12.2m) Complete Shielded Lead Set for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch HT400 - HT400 HT4000 - PAC 170 HT4001 - PAC 620 PAC 500 - PAC 500 PAC 600 - PAC 600 Performance...
    028143
    $1,470.28
    Qty in Cart: 0
    Quantity:
    Price:
    $1,470.28
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  • Thermacut Shielded Nozzle - 80 Amp (Pack of 5) Thermacut Shielded Nozzle - 80 Amp (Pack of 5)

    Shielded Nozzle - 80 Amp (Pack of 5)

    Thermacut

    $17.35
    020397 Priced & Sold as a Pack of 5. Shielded Nozzle, 80 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 11 Performance Proven™ Replacement for Hypertherm® MAX 70/MAX...
    020397
    $17.35
    Qty in Cart: 0
    Quantity:
    Price:
    $17.35
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  • Profax Tip .059" CCW  (Pack of 10) Profax Tip .059" CCW  (Pack of 10)

    Tip .059" CCW (Pack of 10)

    Profax

    $35.40
    8-4174 Priced & Sold in Packages of 10  Tip - .059" CCW for Thermal Dynamics® Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt.Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal Dynamics®...
    8-4172
    $35.40
    Qty in Cart: 0
    Quantity:
    Price:
    $35.40
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  • Profax Tip - Air - 105 Amp (Pack of 10)

    Tip - Air - 105 Amp (Pack of 10)

    Profax

    $103.90
    9-6027 Priced & Sold as a Pack of 10. Tip - Air - 105 Amp for Thermal Dynamics® STAK PAK Systems with PCH/M-140 Plasma Arc Cutting Torches.Parts View Reference Number: 4 Performance Proven™ Replacement for Thermal Dynamics® STAK PAK...
    9-6027
    $103.90
    Qty in Cart: 0
    Quantity:
    Price:
    $103.90
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  • Thermacut O-Ring, PT-31, PT-31XL & XT  (Pack of 2) Thermacut O-Ring, PT-31, PT-31XL & XT  (Pack of 2)

    O-Ring, PT-31, PT-31XL & XT (Pack of 2)

    Thermacut

    $3.82
    950790 Priced & Sold in Packages of 2.O-Ring.  For ESAB®/L-Tec® PCM-Vpi/PCM-Smi/PCM-500/PCM-625i/PCM-50A/PCM-875/PCM-1125/CaddyCut/Handy Plasma 50 Systems with PT-31/PT-31XL/PT-31XT Plasma Arc Cutting Torches.  *NOTE:...
    950790
    $3.82
    Qty in Cart: 0
    Quantity:
    Price:
    $3.82
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  • Thermacut Electrode - Extra Life (Pack of 2) Thermacut Electrode - Extra Life (Pack of 2)

    Electrode - Extra Life (Pack of 2)

    Thermacut

    $134.00
    33366XL Priced & Sold as a Pack of 2.Electrode - Extra Life for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches. Parts View Reference Number: 4Please...
    33366XL
    $134.00
    Qty in Cart: 0
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    $134.00
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  • Thermacut Extended Tip  (Pack of 5) Thermacut Extended Tip  (Pack of 5)

    Extended Tip (Pack of 5)

    Thermacut

    $40.00
    177876 Priced & Sold as a Pack of 5.Extended Tip for Miller® Spectrum 650 Cutforce, Spectrum 701 & Spectrum 2050 Systems with ICE-50C/ICE-50CM Plasma Arc Cutting Torches. Parts View Reference Number: 6 Performance Proven™...
    177876
    $40.00
    Qty in Cart: 0
    Quantity:
    Price:
    $40.00
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  • Thermacut Electrode (Pack of 5) Thermacut Electrode (Pack of 5)

    Electrode (Pack of 5)

    Thermacut

    $49.00
    33366 Priced & Sold as a Pack of 5.Electrode for the following ESAB®/L-Tec® Plasma Arc Cutting Torches:System - TorchPCM-750i -  PT-23PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50 &80 Power Cut - PT-27Additional Part...
    33366
    $49.00
    Qty in Cart: 0
    Quantity:
    Price:
    $49.00
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  • Thermacut Electrode

    Electrode - 9-4340 (Pack of 5)

    Thermacut

    $35.10
    9-4340 Priced & Sold as a Pack of 5. Electrode for Thermal Dynamics® PAK 10XR Systems with PCH/M-100 Plasma Arc Cutting Torches.Parts View Reference Number: 9 Performance Proven™ Replacement for Thermal Dynamics® PAK 10XR Systems with...
    9-4340
    $35.10
    Qty in Cart: 0
    Quantity:
    Price:
    $35.10
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  • Thermacut Seat, "New Style" - PT-31XT

    Seat, "New Style" - PT-31XT

    Thermacut

    $120.40
    19679 Seat, "New Style" XT Torch For ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines.   *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB original (OEM)...
    19679
    $120.40
    Qty in Cart: 0
    Quantity:
    Price:
    $120.40
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  • Thermacut Valve Pin PT-27 (Pack of 5) Thermacut Valve Pin PT-27 (Pack of 5)

    Valve Pin PT-27 (Pack of 5)

    Thermacut

    $18.65
    21619 Priced & Sold in Packages of 5. Valve Pin for ESAB®/L-Tec® PCM-750i/PCM-875/PCM-1000i/PCM-1125/Handy Plasma 70/LPH-50/80 Power Cut Systems with PT-27 Plasma Arc Cutting Torches. Parts View Reference Number: 5 Performance...
    21619
    $18.65
    Qty in Cart: 0
    Quantity:
    Price:
    $18.65
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  • MAX 70/MAX 80/MAX 100 Power Cable - 75' (22.8m)

    MAX 70/MAX 80/MAX 100 Power Cable - 75' (22.8m)

    Thermacut

    $371.26
    023262 75' (22.8m) Power Cable for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Arc-Zone.com®,...
    023262
    $371.26
    Qty in Cart: 0
    Quantity:
    Price:
    $371.26
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  • Thermacut Sheild Cup Crown

    Sheild Cup Crown

    Thermacut

    $35.43
    9-6004 Shield Cup Crown. Note: To be used in conjunction with 9-6003 Shield Cup. For the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch PakMaster 25/EconoPak 25 - PCH-25 EconoPak 50 - PCH-26 Stak Pak...
    9-6004
    $35.43
    Qty in Cart: 0
    Quantity:
    Price:
    $35.43
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  • Profax Tip Wrench - 8-4053

    Tip Wrench - 8-4053

    Profax

    $35.28
    8-4053  Tip Wrench for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for  Thermal Dynamics® PAX®...
    8-4053
    $35.28
    Qty in Cart: 0
    Quantity:
    Price:
    $35.28
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  • Profax Collet Button with O-Ring

    Collet Button with O-Ring

    Profax

    $6.32
    8-5502 Collet Button with O-Ring for Thermal Dynamics® Thermal Dynamics® PAK® 5 Systems with PCH-50 Plasma Arc Cutting Torches.  Parts View Reference Number: 12 Priced and Sold Individually. Please Contact Us for Current Price...
    8-5502
    $6.32
    Qty in Cart: 0
    Quantity:
    Price:
    $6.32
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  • Thermacut Gouging Nozzle -  H35 (35% Hydrogen, 65% Argon)

    Gouging Nozzle - H35 (35% Hydrogen, 65% Argon)

    Thermacut

    $12.70
    020704 Gouging Nozzle, H35 (35% Hydrogen, 65% Argon). for Hypertherm® MAX 100D - PAC 160 Plasma Arc Cutting Torch. Priced and Sold In Packages of 5. Arc-Zone.com®, Inc. is not affiliated with Hypertherm Corporation. We...
    020704
    $12.70
    Qty in Cart: 0
    Quantity:
    Price:
    $12.70
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  • Thermacut Retaining Cap - 020423 Thermacut Retaining Cap - 020423

    Retaining Cap - 020423

    Thermacut

    $62.08
    020423 Retaining Cap for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches.  Parts...
    020423
    $62.08
    Qty in Cart: 0
    Quantity:
    Price:
    $62.08
    Subtotal:
  • Profax N2 Nozzle - .120" (3.04mm) - 020281

    N2 Nozzle - .120" (3.04mm) - 020281

    Profax

    $23.95
    020281 N2 Nozzle -  .120" (3.04mm) for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® HT 4001/PAC...
    020281
    $23.95
    Qty in Cart: 0
    Quantity:
    Price:
    $23.95
    Subtotal:
  • Thermacut Shielded Nozzle - 100 Amp (Pack of 5) Thermacut Shielded Nozzle - 100 Amp (Pack of 5)

    Shielded Nozzle - 100 Amp (Pack of 5)

    Thermacut

    $35.85
    020337 Priced & Sold as a Pack of 5. Shielded Nozzle, 100 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 11 Performance Proven™ Replacement for Hypertherm® MAX 70/MAX...
    020337
    $35.85
    Qty in Cart: 0
    Quantity:
    Price:
    $35.85
    Subtotal:
  • Thermacut Shielded Nozzle - 40 Amp (Pack of 5) Thermacut Shielded Nozzle - 40 Amp (Pack of 5)

    Shielded Nozzle - 40 Amp (Pack of 5)

    Thermacut

    $15.85
    020396 Priced & Sold In Packages Of 5 Shielded Nozzle, 40 Amps for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Parts View Reference Number: 12 Performance Proven™ Replacement for Hypertherm® MAX 70/MAX...
    020396
    $15.85
    Qty in Cart: 0
    Quantity:
    Price:
    $15.85
    Subtotal:
  • Thermacut O-Ring - 044016 (Pack of 10) Thermacut O-Ring - 044016 (Pack of 10)

    O-Ring - 044016 (Pack of 10)

    Thermacut

    $4.00
    044016 Priced & Sold as a Pack of 10. O-Ring for MAX 20/PAC 110, MAX 40CS/42/43 - PAC 120, MAX 40/HT40 & Powermax 800 & PAC 121 / PAC 140 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Hypertherm®...
    044016
    $4.00
    Qty in Cart: 0
    Quantity:
    Price:
    $4.00
    Subtotal:
  • Thermacut Plunger - New Style: PT-31XT (Pack of 5)

    Plunger - New Style: PT-31XT (Pack of 5)

    Thermacut

    $22.60
    20324 Priced & Sold as a Pack of 5. Plunger, "New Style" XT Torch. For ESAB®/L-Tec® PT-31XT Style Torch on PCM-500i / 875 Plasma Arc Cutting Machines. *Note: Plunger (part #20324) -- and -- Seat (part #19679) are only used on ESAB original...
    20324
    $22.60
    Qty in Cart: 0
    Quantity:
    Price:
    $22.60
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  • Thermacut HPR130®/260® Quick Disconnect Receptacle

    HPR130®/260® Quick Disconnect Receptacle

    Thermacut

    $386.22
    HPR130® & HPR260® Quick Disconnect Receptacle. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone.
    220163
    $386.22
    Qty in Cart: 0
    Quantity:
    Price:
    $386.22
    Subtotal:
  • Thermacut PCM-6b Machine Torch Package with 25' (7.6m) Lead Set

    PCM-6b Machine Torch Package with 25' (7.6m) Lead Set

    Thermacut

    $2,976.29
    2-2792  Machine Torch Package with 25' (7.6m) Lead Set for Thermal Dynamics® PAK® 44/45 Systems with PCM-6b Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAK® 44/45 Systems...
    2-2792
    $2,976.29
    Qty in Cart: 0
    Quantity:
    Price:
    $2,976.29
    Subtotal:
  • Thermacut 25' (7.6m) Hand Torch Lead Set - Unshielded - 100XL

    25' (7.6m) Hand Torch Lead Set - Unshielded - 100XL

    Thermacut

    $1,205.26
    4-0010  25' (7.6m) Hand Torch Unshielded Lead Set for Thermal Dynamics® PakMaster® 100XL Plus Systems with PCH-75 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PakMaster® 100XL Plus...
    4-0010
    $1,205.26
    Qty in Cart: 0
    Quantity:
    Price:
    $1,205.26
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  • 50' (15.2m) Positive Lead

    50' (15.2m) Positive Lead

    Thermacut

    $181.32
    9-3268 50' (15.2m) Positive Lead for Thermal Dynamics® PAK® 5/10/22 Systems with PCH/M-4b/4bt Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® PAK® 5/10/22 Systems with...
    9-3268
    $181.32
    Qty in Cart: 0
    Quantity:
    Price:
    $181.32
    Subtotal:
  • Thermacut 50' (15.2m) Machine Torch Lead Set - 4-5033

    50' (15.2m) Machine Torch Lead Set - 4-5033

    Thermacut

    $320.20
    4-5033  50' (15.2m) Machine Torch Lead Set for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCM-51 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics®...
    4-5033
    $320.20
    Qty in Cart: 0
    Quantity:
    Price:
    $320.20
    Subtotal:
  • Machine Split Holder

    Machine Split Holder

    Thermacut

    $133.52
    9-5858 Machine Split Holder for Thermal Dynamics® Stak Pak® 35/PakMaster® 50 Systems with PCH/M-35 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics® Stak Pak® 35/PakMaster® 50...
    9-5858
    $133.52
    Qty in Cart: 0
    Quantity:
    Price:
    $133.52
    Subtotal:
  • Thermacut N2 Nozzle - .120" (3.04mm) - Bevel

    N2 Nozzle - .120" (3.04mm) - Bevel

    Thermacut

    $53.18
    120386 N2 Nozzle -  .120" (2.51mm) - Bevel for Hypertherm® HT 4001/PAC 620 Plasma Arc Cutting Torch.  Parts View Reference Number: 2 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® HT...
    120386
    $53.18
    Qty in Cart: 0
    Quantity:
    Price:
    $53.18
    Subtotal:
  • MAX 70/MAX 80/MAX 100 Hi-Frequency Cable - 25' (7.6m)

    MAX 70/MAX 80/MAX 100 Hi-Frequency Cable - 25' (7.6m)

    Thermacut

    $110.40
    023200 25' (7.6m) Hi-Frequency Cable for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch.  Performance Proven™ Replacement for Hypertherm® MAX 70/MAX 80/MAX 100 - PAC 130 Plasma Arc Cutting Torch. Arc-Zone...
    023200
    $110.40
    Qty in Cart: 0
    Quantity:
    Price:
    $110.40
    Subtotal:
  • Thermacut Retaining Cap with IHS Tab

    Retaining Cap with IHS Tab

    Thermacut

    $104.30
    120837 Retaining Cap with IHS Tab for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches...
    120837
    $104.30
    Qty in Cart: 0
    Quantity:
    Price:
    $104.30
    Subtotal:
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