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Cutting (PAC)

Cutting (PAC)

High-Quality Plasma Arc Cutting (PAC) Torches & Replacement Parts

Precision quality Plasma Arc Cutting torch packages & consumable parts. We source only the finest replacement parts made by skilled Eastern European tradesman. Arc-Zone's technical support, and after sale service team works with you to make sure your PAC system is optimized, and the replacement parts you need are delivered when you need them. The goal is to lower your cost of operation, and reduce your parts on hand inventory -- saving you time and money!

Plasma Arc Cutting is a process in which an electronic arc ionizes a gas, creating a super-heated plasma arc column used to cut ferrous and non-ferrous metal alloys. The super-heated plasma jet is focused through a constricted orifice or tip, which directs the arc to the work piece. Advantages are high cutting speeds, and a narrow heat affected zone.

The plasma in Plasma Arc refers to the physical state assumed by a gas after it has been exposed and reacted to an extremely high temperature. It becomes an ionized state of a plasma gas, also known as the fourth state of matter. 

When cutting metal the plasma jet slices through the material and the molten dross is blown out of the cutting zone. PAC differs from oxy-fuel cutting in that the plasma process operates by using the arc to melt the metal whereas in the oxy-fuel process, the oxygen oxidizes the metal and the heat from the exothermic reaction melts the metal. Unlike oxy-fuel cutting, the PAC process can be applied to cutting metals such as stainless steel, cast iron, aluminum, and other non-ferrous alloys.

Tip Sheet: Maximize Plasma Arc Cutting

  • Product
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  • Thermacut Swirl Ring - .120"/.166"/.187" (Pack of 2) Thermacut Swirl Ring - .120"/.166"/.187" (Pack of 2)

    Swirl Ring - .120"/.166"/.187" (Pack of 2)

    $50.06
    020039 Priced & Sold as a Pack of 2. Swirl Ring - .120" (3.05mm), .166" (4.22), 187" (4.75) for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchHT400 - HT400HT4000 - PAC 170 HT4001 - PAC 620PAC 600 - PAC 600PAC...
    020039
    $50.06
    Qty in Cart: 0
    Quantity:
    Price:
    $50.06
    Subtotal:
  • Profax Oxy Swirl Ring - 200 Amp - 020604

    Oxy Swirl Ring - 200 Amp - 020604

    $18.45
    020604 Oxy Swirl Ring - 200 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches.  Parts View Reference Number: 5 Priced and Sold Individually. Performance Proven™ Replacement for Hypertherm® MAX 200...
    020604
    $18.45
    Qty in Cart: 0
    Quantity:
    Price:
    $18.45
    Subtotal:
  • Thermacut Electrode - Air - 9-5749 (Pack of 5) Thermacut Electrode - Air - 9-5749 (Pack of 5)

    Electrode - Air - 9-5749 (Pack of 5)

    $130.00
    9-5749 Priced & Sold in Packages of 5. Electrode - Air for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 3  Performance Proven™ Replacement for Thermal...
    9-5749
    $130.00
    Qty in Cart: 0
    Quantity:
    Price:
    $130.00
    Subtotal:
  • Thermacut Tip .059" - 100 Amp  (Pack of 10) Thermacut Tip .059" - 100 Amp  (Pack of 10)

    Tip .059" - 100 Amp (Pack of 10)

    $92.50
    9-5708 Priced & Sold in Packages of 10.  Tip .059" - 100 Amps for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View...
    9-5708
    $92.50
    Qty in Cart: 0
    Quantity:
    Price:
    $92.50
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  • Profax Gas Distributor - 50-225 Amp (Pack of 2) Profax Gas Distributor - 50-225 Amp (Pack of 2)

    Gas Distributor - 50-225 Amp (Pack of 2)

    $76.92
    20-0008 Priced & Sold in Packages of 2. Gas Distributor - 50-225 Amps for Thermal Dynamics® Merlin® 1000/3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.  Parts View Reference Number:...
    20-0008
    $76.92
    Qty in Cart: 0
    Quantity:
    Price:
    $76.92
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  • Thermacut Electrode - 9-6006 (Pack of 10) Thermacut Electrode - 9-6006 (Pack of 10)

    Electrode - 9-6006 (Pack of 10)

    $160.00
    9-6006  (Replaced 8-4259) Priced & Sold in Packages of 10. Electrode.  Note: Use with 9-6007 "Standard" Gas Distributor. For use with the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchDrag-Gun/Cougar...
    9-6006
    $160.00
    Qty in Cart: 0
    Quantity:
    Price:
    $160.00
    Subtotal:
  • Thermacut Nozzle Assembly - .200" - Standard - N2

    Nozzle Assembly - .200" - Standard - N2

    $25.95
    2075612 Nozzle Assembly - .200" - Standard - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075612
    $25.95
    Qty in Cart: 0
    Quantity:
    Price:
    $25.95
    Subtotal:
  • Thermacut Nozzle - 360 Amp

    Nozzle - 360 Amp

    $29.52
    35885 Nozzle - 360 Amps for the follow ESAB®/L-Tec® Plasma Arc Cutting Torches: System - Torch ESP-200/ESP-300/ESP-400/ESP-600/ESP-1000/PCM-8XL/PCM-150/PCM-1500/PCC-11/ Duece Pack 150  -  PT-19XL & PT-19XLS Parts View...
    35885
    $29.52
    Qty in Cart: 0
    Quantity:
    Price:
    $29.52
    Subtotal:
  • Profax Oxy Swirl Ring - 100 Amp (Pack of 5) Profax Oxy Swirl Ring - 100 Amp (Pack of 5)

    Oxy Swirl Ring - 100 Amp (Pack of 5)

    $103.15
    020617 Priced & Sold as a Pack of 5.  Oxy Swirl Ring - 100 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torch. Parts View Reference Number: 5  Performance Proven™ Replacement for Hypertherm® MAX...
    020617
    $103.15
    Qty in Cart: 0
    Quantity:
    Price:
    $103.15
    Subtotal:
  • Thermacut HPR Shield 30A, MS

    HPR Shield 30A, MS

    $11.54
    HPR130XD® & HPR260XD® Shield Cap 30A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220194
    $11.54
    Qty in Cart: 0
    Quantity:
    Price:
    $11.54
    Subtotal:
  • Thermacut Gouging Tip - 100 Amp - 9-5709  (Pack of 10) Thermacut Gouging Tip - 100 Amp - 9-5709  (Pack of 10)

    Gouging Tip - 100 Amp - 9-5709 (Pack of 10)

    $30.00
    9-5709 Priced & Sold as a Pack of 10. Gouging Tip - 70 Amps for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR - PCH/M-52PakMaster 100 -...
    9-5709
    $30.00
    Qty in Cart: 0
    Quantity:
    Price:
    $30.00
    Subtotal:
  • Thermacut Electrode - 200 Amp (Pack of 5) Thermacut Electrode - 200 Amp (Pack of 5)

    Electrode - 200 Amp (Pack of 5)

    $69.45
    020664 Priced & Sold in Packages of 5. Electrode - 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000  *Note: Part is compatible with Hy Speed® HT2000 Plasma...
    020664
    $69.45
    Qty in Cart: 0
    Quantity:
    Price:
    $69.45
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  • Thermacut Electrode - Oxy (Pack of 5) Thermacut Electrode - Oxy (Pack of 5)

    Electrode - Oxy (Pack of 5)

    $116.25
    9-5760 Priced & Sold in Packages of 5. Electrode - Oxy for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal Dynamics®...
    9-5760
    $116.25
    Qty in Cart: 0
    Quantity:
    Price:
    $116.25
    Subtotal:
  • Thermacut HPR Shield 45A, SS/AL

    HPR Shield 45A, SS/AL

    $11.54
    HPR130XD® & HPR260XD® Shield Cap 45A, SS/AL. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220202
    $11.54
    Qty in Cart: 0
    Quantity:
    Price:
    $11.54
    Subtotal:
  • Thermacut Plasma Arc Torch Handle with Switch Thermacut Plasma Arc Torch Handle with Switch

    Plasma Arc Torch Handle with Switch

    $74.23
    9-5636-1 Plasma Arc Torch Handle with Switch for Thermal Dynamics® PAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x Systems with PCH/M-51 Plasma Arc Cutting Torches.  Performance Proven™ Replacement for Thermal Dynamics®...
    9-5636-1
    $74.23
    Qty in Cart: 0
    Quantity:
    Price:
    $74.23
    Subtotal:
  • Electrode - 9-5898  (Pack of 10)

    Electrode - 9-5898 (Pack of 10)

    $79.00
    9-5898 Priced & Sold in Packages of 10. Electrode for Thermal Dynamics® PakMaster 100 Systems with PCH/M-53 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for  Thermal Dynamics®...
    9-5898
    $79.00
    Qty in Cart: 0
    Quantity:
    Price:
    $79.00
    Subtotal:
  • Thermacut Electrode - Air - 9-5619 (Pack of 10) Thermacut Electrode - Air - 9-5619 (Pack of 10)

    Electrode - Air - 9-5619 (Pack of 10)

    $260.00
    9-5619 Priced & Sold in Packages of 10. Electrode - Air for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View Reference...
    9-5619
    $260.00
    Qty in Cart: 0
    Quantity:
    Price:
    $260.00
    Subtotal:
  • Thermacut Swirl Ring - .220" (5.58mm)  (Pack of 2) Thermacut Swirl Ring - .220" (5.58mm)  (Pack of 2)

    Swirl Ring - .220" (5.58mm) (Pack of 2)

    $36.62
    020040  Priced & Sold in Packages of 2. Swirl Ring - .220" (5.58mm) for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchHT4001 - PAC 620PAC 600 - PAC 600PAC 500 - PAC 500*Note: Image depicts standard swirl...
    020040
    $36.62
    Qty in Cart: 0
    Quantity:
    Price:
    $36.62
    Subtotal:
  • Thermacut Torch Body - 9-6410 Thermacut Torch Body - 9-6410

    Torch Body - 9-6410

    $603.00
    9-6410  Torch Body for Thermal Dynamics® Merlin® 1000/ 3000/6000/6000GST/PAK® 15XC Systems with Maximizer 300 Plasma Arc Cutting Torches.   Parts View Reference Number: 7 Priced and Sold Individually. Performance...
    9-6410
    $603.00
    Qty in Cart: 0
    Quantity:
    Price:
    $603.00
    Subtotal:
  • Profax Electrode - Air/Oxy - 200 Amp (Pack of 5) Profax Electrode - Air/Oxy - 200 Amp (Pack of 5)

    Electrode - Air/Oxy - 200 Amp (Pack of 5)

    $95.45
    220021 Priced & Sold in Packages of 5. Electrode  - Air/Oxy - 200 Amps for Hypertherm® MAX 200 Systems with PAC 200 Plasma Arc Cutting Torches. Parts View Reference Number: 7 Performance Proven™ Replacement for Hypertherm® MAX...
    220021
    $95.45
    Qty in Cart: 0
    Quantity:
    Price:
    $95.45
    Subtotal:
  • Thermacut Nozzle Assembly - .200" - Standard - N2 - CCW

    Nozzle Assembly - .200" - Standard - N2 - CCW

    $23.92
    2075615 Nozzle Assembly - .200" - Standard - N2 - CCW (counter-clockwise) for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and...
    2075615
    $23.92
    Qty in Cart: 0
    Quantity:
    Price:
    $23.92
    Subtotal:
  • Thermacut Electrode - N2 - AR/H (Pack of 5) Thermacut Electrode - N2 - AR/H (Pack of 5)

    Electrode - N2 - AR/H (Pack of 5)

    $215.00
    9-5754 Priced & Sold as a Pack of 5.Electrode - N2/AR/H (NIT-ARG/HYD) for Thermal Dynamics® Merlin PAK 15XC Systems with PCH/M-150 Plasma Arc Cutting Torches. Parts View Reference Number: 3 Performance Proven™ Replacement for Thermal...
    9-5754
    $215.00
    Qty in Cart: 0
    Quantity:
    Price:
    $215.00
    Subtotal:
  • Thermacut HPR Shield 50A, MS

    HPR Shield 50A, MS

    $11.90
    HPR130XD® & HPR260XD® Shield Cap 50A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220555
    $11.90
    Qty in Cart: 0
    Quantity:
    Price:
    $11.90
    Subtotal:
  • Thermacut Swirl Ring - .220" (5.58mm) - CCW

    Swirl Ring - .220" (5.58mm) - CCW

    $3.38
    020079 Swirl Ring - .220" (5.58mm) - CCW for Hypertherm® PAC 600/PAC 600 Plasma Arc Cutting Torch. *Note: Image depicts standard swirl ring. Parts View Reference Number: 3 Priced and Sold Individually. Performance Proven™...
    020079
    $3.38
    Qty in Cart: 0
    Quantity:
    Price:
    $3.38
    Subtotal:
  • Thermacut Electrode - N2/ArH2 (Pack of 5) Thermacut Electrode - N2/ArH2 (Pack of 5)

    Electrode - N2/ArH2 (Pack of 5)

    $72.55
    020415 Priced & Sold in Packages of 5 Electrode - N2/ArH2 for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc...
    020415
    $72.55
    Qty in Cart: 0
    Quantity:
    Price:
    $72.55
    Subtotal:
  • Thermacut Electrode - Air - Plated  (Pack of 10) Thermacut Electrode - Air - Plated  (Pack of 10)

    Electrode - Air - Plated (Pack of 10)

    $71.20
    8-3331 Priced & Sold in Packages of 10. Electrode - Air - Plated for Thermal Dynamics® PAX®5XR/6XR/7XR/8XR/10XR/625XR/750XR/1000XR/1250XR Systems with PCH/M-52 Plasma Arc Cutting Torch Plasma Arc Cutting Torches. Parts View...
    8-3331
    $71.20
    Qty in Cart: 0
    Quantity:
    Price:
    $71.20
    Subtotal:
  • Profax Oxy Electrode - Bevel - 200 Amp (Pack of 5) Profax Oxy Electrode - Bevel - 200 Amp (Pack of 5)

    Oxy Electrode - Bevel - 200 Amp (Pack of 5)

    $97.10
    120258 Priced & Sold in Packages of 5. Oxy Electrode - 200 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma...
    120258
    $97.10
    Qty in Cart: 0
    Quantity:
    Price:
    $97.10
    Subtotal:
  • Profax Electrode, Long Life (Pack of 10) Profax Electrode, Long Life (Pack of 10)

    Electrode, Long Life (Pack of 10)

    $150.00
    9-6506 Priced & Sold in Packages of 10.Electrode, Long Life.  Note: Use with 9-6507 "Long-Life" Gas Distributor. For use with the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPakMaster 25/EconoPak 25 -...
    9-6506
    $150.00
    Qty in Cart: 0
    Quantity:
    Price:
    $150.00
    Subtotal:
  • Thermacut Swirl Ring - .250" (6.35mm) (Pack of 2) Thermacut Swirl Ring - .250" (6.35mm) (Pack of 2)

    Swirl Ring - .250" (6.35mm) (Pack of 2)

    $44.00
    020048 Priced & Sold as a Pack of 2. Nozzle - .250" (6.35mm) for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - TorchPAC 600 - PAC 600PAC 500 - PAC 500 *Note: Image depicts standard swirl ring.Parts View Reference...
    020048
    $44.00
    Qty in Cart: 0
    Quantity:
    Price:
    $44.00
    Subtotal:
  • Thermacut HPR Shield 80A, MS

    HPR Shield 80A, MS

    $11.54
    HPR130XD® & HPR260XD® Shield Cap 80A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220189
    $11.54
    Qty in Cart: 0
    Quantity:
    Price:
    $11.54
    Subtotal:
  • Thermacut Oxy Electrode - 50 Amp

    Oxy Electrode - 50 Amp

    $35.71
    120178 Oxy Electrode - 50 Amps for Hypertherm® HT2000 System - HT2000 Plasma Arc Cutting Torches.  *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold...
    120178
    $35.71
    Qty in Cart: 0
    Quantity:
    Price:
    $35.71
    Subtotal:
  • Thermacut Nozzle Assembly - .200" - Heavy Duty - N2

    Nozzle Assembly - .200" - Heavy Duty - N2

    $27.95
    2075612-2-UR Nozzle Assembly - .200" - Heavy Duty - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075612-2-UR
    $27.95
    Qty in Cart: 0
    Quantity:
    Price:
    $27.95
    Subtotal:
  • Profax Oxy Electrode - Bevel - 100 Amp (Pack of 5) Profax Oxy Electrode - Bevel - 100 Amp (Pack of 5)

    Oxy Electrode - Bevel - 100 Amp (Pack of 5)

    $87.15
    120547 Priced & Sold in Packages of 5. Oxy Electrode - 100 Amps for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma...
    120547
    $87.15
    Qty in Cart: 0
    Quantity:
    Price:
    $87.15
    Subtotal:
  • Thermacut HPR Shield 80A, SS

    HPR Shield 80A, SS

    $11.80
    HPR130XD® & HPR260XD® Shield Cap 80A, SS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220338
    $11.80
    Qty in Cart: 0
    Quantity:
    Price:
    $11.80
    Subtotal:
  • Thermacut O-Ring - 8-5525 (Pack of 10) Thermacut O-Ring - 8-5525 (Pack of 10)

    O-Ring - 8-5525 (Pack of 10)

    $20.00
    8-5525 Priced & Sold as a Pack of 10. O-Ring for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches:System - TorchPAX® 3XR/5XR/5XT/6XR/625XR/750XR/Dynapak® 4xi/6x -...
    8-5525
    $20.00
    Qty in Cart: 0
    Quantity:
    Price:
    $20.00
    Subtotal:
  • Thermacut PT-31XL Complete Accessory Kit, 40 Amp

    PT-31XL Complete Accessory Kit, 40 Amp

    $285.00
    21052 PT-31XL Complete Accessory Kit, 40 Amp.  Includes: 4 Heat Shields (20282), 8 Nozzles (21008), 6 Electrodes (20862), 2 Swirl Baffle (20463), 4 Plungers (20324) & 1 O-ring (950790). For ESAB®/L-Tec®  *NOTE: FOR USE WITH...
    21052
    $285.00
    Qty in Cart: 0
    Quantity:
    Price:
    $285.00
    Subtotal:
  • Thermacut 70° Hand Dura Torch Thermacut 70° Hand Dura Torch

    70° Hand Dura Torch

    $153.00
    9-5807-DURA 70° Hand Torch with "Dura" Design for the following Thermal Dynamics® Systems & Plasma Arc Cutting Torches: System - Torch Drag-Gun/Cougar - PCH-10 PakMaster 25/EconoPak 25 - PCH-25 EconoPak 50 -...
    9-5807-Dura
    $153.00
    Qty in Cart: 0
    Quantity:
    Price:
    $153.00
    Subtotal:
  • Thermacut Nozzle Assembly - .230" - Standard - N2

    Nozzle Assembly - .230" - Standard - N2

    $23.92
    2075613 Nozzle Assembly - .230" - Standard - N2 for ESAB®/L-Tec® PCM-8/ESP-300/ESP-400/ESP-600/ESP-1000 Systems with PT-15/PT-15XL Plasma Arc Cutting Torches.  Parts View Reference Number: 7 Priced and Sold Individually...
    2075613
    $23.92
    Qty in Cart: 0
    Quantity:
    Price:
    $23.92
    Subtotal:
  • Thermacut O-Ring - 044027

    O-Ring - 044027

    $1.15
    044027O-Ring for the following Hypertherm® Systems & Plasma Arc Cutting Torches: System - Torch MAX 200 - PAC 200 HT2000 - HT2000 *Note: Part is compatible with Hy Speed® HT2000 Plasma Arc Cutting Torches. Parts View Reference...
    044027
    $1.15
    Qty in Cart: 0
    Quantity:
    Price:
    $1.15
    Subtotal:
  • Thermacut HPR Shield 130A, MS

    HPR Shield 130A, MS

    $11.54
    HPR130XD® & HPR260XD® Shield Cap 130A, MS. This is a high performance, aftermarket part that is fully compatible with OEM parts as well as the performance improved Unique Replacement parts offered by Arc-Zone. Priced and Sold...
    220183
    $11.54
    Qty in Cart: 0
    Quantity:
    Price:
    $11.54
    Subtotal:
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