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Welding (PAW)

Welding (PAW)

Lower Costs, Minimize Downtime with the Highest-Quality Plasma Arc Welding Torches & Parts

Plasma arc welding is a precise process, the slightest variations in front end part tolerances will result in poor weld quality, premature torch body failure and other problems that cost you money.  

Arc-Zone® delivers the parts you need, when you need them. We work with your production team, tool crib manager or welding engineers to ensure easy access to the highest-quality Plasma Arc Welding products and services on the planet.

Learn More: 

  • Optimize Your Plasma Arc Welding Torch: .pdf
  • Thermal Arc® Ultima 150: .pdf

Arc-Zone.com®, Inc. is not affiliated with Thermal Dynamics Corporation. We supply high quality replacement parts manufactured by or for Arc-Zone® to demanding specifications. The parts are engineered to be interchangeable with Thermal Dynamics® parts, are not OEM parts and are not endorsed by Thermal Dynamics®. Thermal Dynamics® is a registered trademark of Thermal Dynamics Corporation.

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  • Thermacut Long Back Cap - 9-1877

    Long Back Cap - 9-1877

    $43.50
    9-1877 Long Back Cap.  Use with Extended Electrodes.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 4A Plasma Arc Welding Torch. Priced and Sold Individually.
    9-1877
    $43.50
    Qty in Cart: 0
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    Price:
    $43.50
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  • Thermacut Liner Assembly w/ Old Style Gas Distributor

    Liner Assembly w/ Old Style Gas Distributor

    $127.00
    8-4012 Liner Assembly with O-Rings.  Old style with "Short" Gas Distributor.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 4A Plasma Arc Welding Torch. Note: For extended torch life use...
    8-4012
    $127.00
    Qty in Cart: 0
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    $127.00
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  • Thermacut 4A Gas Distributor - 9-2204

    4A Gas Distributor - 9-2204

    $131.43
    9-22044A Gas Distributor, Insulating Sleeve.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 4A Plasma Arc Welding Torch. Note: For extended torch life use Updated 9-2204 Gas Distributor with 8-4011 Liner...
    9-2204
    $131.43
    Qty in Cart: 0
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    Price:
    $131.43
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  • Thermacut 3A Shield Cup Gasket (Pack of 10) Thermacut 3A Shield Cup Gasket (Pack of 10)

    3A Shield Cup Gasket (Pack of 10)

    $20.00
    8-3057 Priced & Sold as a Pack of 10. Gasket, Shield Cup.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 3A Plasma Arc Welding Torch.
    8-3057
    $20.00
    Qty in Cart: 0
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    Price:
    $20.00
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  • Thermacut Shield Gas Diffuser

    Shield Gas Diffuser

    $18.85
    8-3059 Shield Gas Diffuser.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 3A Plasma Arc Welding Torch. Priced and Sold Individually.
    8-3059
    $18.85
    Qty in Cart: 0
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    Price:
    $18.85
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  • Thermacut O-Ring, Back Cap (Pack of 10)

    O-Ring, Back Cap - 8-0527

    $1.35
    8-0527 Priced Individually, Sold in Packages of 10. O-Ring, Back Cap. Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 3A Plasma Arc Welding Torch.
    8-0527
    $1.35
    Qty in Cart: 0
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    Price:
    $1.35
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  • Arc-Zone Pro Protective Cable Lead Cover

    Protective Cable Lead Cover

    $60.00 - $82.17
    Upgraded Protective Cable Lead Cover (Select Length From Options Above) Constructed of Highly-Flexible Ballistic Nylon Material with Shielded Zipper. Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® Plasma Arc Welding torch cable...
    $60.00 - $82.17
    Qty in Cart: 0
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    $60.00 - $82.17
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  • Thermacut 2A Gas Distributor

    2A Gas Distributor

    $69.00 - $105.00
    Gas Distributor 2A Gas Distributor .040" (1.0mm) or 3/32" (2.4mm) Electrodes.  This is a Genuine Arc-Zone® Performance Proven™ Replacement for Thermal Dynamics® PWH/M 2A Plasma Arc Welding Torch. Priced and Sold Individually.
    $69.00 - $105.00
    Qty in Cart: 0
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    $69.00 - $105.00
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  • Thermacut Collet, 3/32" (2.4mm) for 3A

    Collet, 3/32" (2.4mm) for 3A

    $14.00
    9-1780 Electrode Collet, 3/32" (2.4mm).  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 3A Plasma Arc Welding Torch. Priced and Sold Individually.
    9-1780
    $14.00
    Qty in Cart: 0
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    $14.00
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  • Thermacut Torch Handle - 9-5914

    Torch Handle - 9-5914

    $464.10
    9-5914 Torch Handle.  Arc-Zone Performance Proven Replacement for Thermal Dynamics® PWH/M 4A Plasma Arc Welding Torch.
    9-5914
    $464.10
    Qty in Cart: 0
    Quantity:
    Price:
    $464.10
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  • Thermacut Shield Cup Gasket (Pack of 5)

    Shield Cup Gasket

    $6.10
    8-2036 Priced Individually, Sold in Packages of 5. Gasket, Shield Cup. This is a Genuine Arc-Zone® Performance Proven™ Replacement for Thermal Dynamics® PWH/M 2A Plasma Arc Welding Torch.
    8-2036
    $6.10
    Qty in Cart: 0
    Quantity:
    Price:
    $6.10
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  • Thermacut O-Ring - 8-2035 (Pack of 10) Thermacut O-Ring - 8-2035 (Pack of 10)

    O-Ring - 8-2035 (Pack of 10)

    $23.10
    8-2035 Priced & Sold as a Pack of 10. O-Ring, Back Cap.  This is a Genuine Arc-Zone® Performance Proven™ Replacement for Thermal Dynamics® PWH/M 2A Plasma Arc Welding Torch.
    8-2035
    $23.10
    Qty in Cart: 0
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    Price:
    $23.10
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  • Arc-Zone Pro OEM Torch Handle

    OEM Torch Handle

    $299.99
    8-2026 (Replaces 8-2134) 2A OEM Style Small I.D. Torch Handle.  Small I.D. handle design makes it difficult to install PAW hose and cables without damaging expensive hose lead sets. Step up your 2A torch Performance and Lower Maintenance...
    8-2026
    $299.99
    Qty in Cart: 0
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    $299.99
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  • Arc-Zone Pro Machine Barrel Step-up Adapter for 2A PAW Torches Arc-Zone Pro Machine Barrel Step-up Adapter for 2A PAW Torches

    Machine Barrel Step-up Adapter for 2A PAW Torches

    $21.98
    Machine Barrel Step-up Adapter for 2A PAW Torches (for use with large 9-1757 handle) Machine barrel handle adapter for the 2A PAW series torch bodies, requires handle 9-1757.  This is a Genuine Arc-Zone® Performance...
    9-5557
    $21.98
    Qty in Cart: 0
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    Price:
    $21.98
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  • Thermacut 180° In-Line Torch Package w/ 25' (7.6m) Leads

    180° In-Line Torch Package w/ 25' (7.6m) Leads

    $2,358.08
    2-2851 Torch Package, In-Line 180 Degree Machine Torch Body with 25' (7.6m) Leads. This is a Genuine Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® 4A Plasma Arc Welding Torch. Torch Setup & Operation Guides: Optimize Your...
    2-2851
    $2,358.08
    Qty in Cart: 0
    Quantity:
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    $2,358.08
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  • Arc-Zone Pro Tungsten Electrode, 3/32" (2.4mm) (Pack of 10) Arc-Zone Pro Tungsten Electrode, 3/32" (2.4mm) (Pack of 10)

    Tungsten Electrode, 3/32" (2.4mm) (Pack of 10)

    $65.40
    9-1747 Priced & Sold in Packages of 10. Precision Ground PAW Electrodes, 3/32" (2.4mm).  AMPLIFY™ High-Performance 2% Thoriated Tungsten.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 3A Plasma Arc...
    9-1747
    $65.40
    Qty in Cart: 0
    Quantity:
    Price:
    $65.40
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  • Thermacut .040" (1.0mm) Collet - 8-2041 (Pack of 10) Thermacut .040" (1.0mm) Collet - 8-2041 (Pack of 10)

    .040" (1.0mm) Collet - 8-2041 (Pack of 10)

    $67.50
    8-2041 Priced & Sold in Packages of 10. Collet, for .040" (1.0mm) Electrode.  This is a Genuine Arc-Zone® Performance Proven™ Replacement for Thermal Dynamics® PWH/M 2A Plasma Arc Welding Torch.
    8-2041
    $67.50
    Qty in Cart: 0
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    $67.50
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  • Thermacut 3/32" (2.4mm) Collet - 8-2039

    3/32" (2.4mm) Collet - 8-2039

    $21.00
    8-2039 Collet, for 3/32" (2.4mm) Electrode.  This is a Genuine Arc-Zone® Performance Proven™ Replacement for Thermal Dynamics® PWH/M 2A Plasma Arc Welding Torch. Priced and Sold Individually.
    8-2039
    $21.00
    Qty in Cart: 0
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    Price:
    $21.00
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  • Arc-Zone Pro Tungsten Electrode, 3/16" (4.8mm) (Pack of 10)

    Tungsten Electrode, 3/16" (4.8mm)

    $13.99
    9-1827 Priced Individually, Sold in Packages of 10. Precision Ground Tungsten Electrodes, 3/16" (4.8mm) Diameter x 3.560" (90.4mm). AMPLIFY™ High-Performance 2% Thoriated Tungsten. Arc-Zone Performance Proven™ Replacement for Thermal...
    9-1827
    $13.99
    Qty in Cart: 0
    Quantity:
    Price:
    $13.99
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  • Thermacut O-Ring (Pack of 5)

    O-Ring - 9-2863

    $4.45
    9-2863 Priced Individually, Sold in Packages of 5. O-Ring, for use on constricting Tips. Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWM 300 Plasma Arc Welding Torch.
    9-2863
    $4.45
    Qty in Cart: 0
    Quantity:
    Price:
    $4.45
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  • Thermacut 180° In-Line Torch Packages w/ Quick Disconnect

    180° In-Line Torch Packages w/ Quick Disconnect

    $2,026.48 - $2,125.78
    Torch Package, In-Line 180 Degree Machine Torch Body with 12.5' (3.8m) or 25' (7.6m) Leads and Quick Disconnect Installed. This is a Genuine Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® 4A Plasma Arc Welding Torch...
    $2,026.48 - $2,125.78
    Qty in Cart: 0
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    Price:
    $2,026.48 - $2,125.78
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  • Diamond Ground Long Tungsten Electrode, 3/16" (4.8m) (Pack of 10)

    Precision Ground Tungsten Electrode, 3/16" (4.8m)

    $13.23
    9-1834 Priced Individually, Sold in Packages of 10. Precision Ground Tungsten Electrode. 3/16" (4.8mm) Diameter x 4.375" (111mm) Long. AMPLIFY™ High-Performance 2% Thoriated Tungsten. Arc-Zone Performance Proven™ Replacement for Thermal...
    9-1834
    $13.23
    Qty in Cart: 0
    Quantity:
    Price:
    $13.23
    Subtotal:
  • Thermacut 180° In-Line Torch Packages w/ Rack

    180° In-Line Torch Packages w/ Rack Assembly

    $2,174.83 - $2,446.49
    180° In-Line Torch Packages w/ Rack Assembly Torch Package, 180 Degree, In Line Machine Torch Body with 12.5' (3.8m) or 25' (7.6m) Lead Set and Mounting Barrel / Rack Assembly. This is a Genuine Arc-Zone Performance Proven™ Replacement for...
    $2,174.83 - $2,446.49
    Qty in Cart: 0
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    Price:
    $2,174.83 - $2,446.49
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  • Arc-Zone Pro Long Tungsten Electrode, 3/32" (2.4mm) (Pack of 10) Arc-Zone Pro Long Tungsten Electrode, 3/32" (2.4mm) (Pack of 10)

    Long Tungsten Electrode, 3/32" (2.4mm) (Pack of 10)

    $49.90
    8-2007 Priced & Sold in Packages of 10. Long, Precision Ground PAW Electrodes, 3/32" (2.4mm) x 2.650" (67.31mm).  AMPLIFY™ High-Performance 2% Thoriated Tungsten.  Arc-Zone Performance Proven™ Replacement for Thermal...
    8-2007
    $49.90
    Qty in Cart: 0
    Quantity:
    Price:
    $49.90
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  • Arc-Zone Pro Machine Barrel Mounting Nut Arc-Zone Pro Machine Barrel Mounting Nut

    Machine Barrel Mounting Nut

    $68.00
    8-4018 High-Quality Composite Mounting Nut.  For machine mounting barrels 2A, 3A, 4A, & PWM-300 Thermal Dynamics® plasma arc welding torches.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® Plasma...
    8-4018
    $68.00
    Qty in Cart: 0
    Quantity:
    Price:
    $68.00
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  • Arc-Zone Pro Extra Long Tungsten Electrode, 3/32" (2.4mm) (Pack of 10) Arc-Zone Pro Extra Long Tungsten Electrode, 3/32" (2.4mm) (Pack of 10)

    Extra Long Tungsten Electrode, 3/32" (2.4mm) (Pack of 10)

    $51.00
    9-1775 Priced & Sold in Packages of 10. Extra Long, Precision Ground PAW Electrodes, 3/32" (2.4mm) x 3.400" (86.3mm).  AMPLIFY™ High-Performance 2% Thoriated Tungsten.  Arc-Zone Performance Proven™ Replacement for Thermal...
    9-1775
    $51.00
    Qty in Cart: 0
    Quantity:
    Price:
    $51.00
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  • Arc-Zone Pro Long Double-End Ground Electrode, 3/32" (2.4mm) (Pack of 10) Arc-Zone Pro Long Double-End Ground Electrode, 3/32" (2.4mm) (Pack of 10)

    Long Double-End Ground Electrode, 3/32" (2.4mm) (Pack of 10)

    $61.50
    8-2007-D Priced & Sold in Packages of 10. Long -- Double End -- Precision Ground PAW Electrodes, 3/32" (2.4mm) x 2.650" (67.31mm).  AMPLIFY™ High-Performance 2% Thoriated Tungsten.  Arc-Zone Performance Proven™ Replacement for...
    8-2007-D
    $61.50
    Qty in Cart: 0
    Quantity:
    Price:
    $61.50
    Subtotal:
  • Arc-Zone Pro Extra Long Double-End Ground Electrode, 3/32" (2.4mm) (Pack of 10) Arc-Zone Pro Extra Long Double-End Ground Electrode, 3/32" (2.4mm) (Pack of 10)

    Extra Long Double-End Ground Electrode, 3/32" (2.4mm) (Pack of 10)

    $56.00
    9-1775-D Priced & Sold in Packages of 10. Extra Long -- Double End -- Precision Ground PAW Electrodes, 3/32" (2.4mm) x 3.400" (86.3mm).  AMPLIFY™ High-Performance 2% Thoriated Tungsten.  Arc-Zone Performance Proven™ Replacement...
    9-1775-D
    $56.00
    Qty in Cart: 0
    Quantity:
    Price:
    $56.00
    Subtotal:
  • Thermacut 180° In-Line Torch Packages w/ Quick Connect & Rack

    180° In-Line Torch Packages w/ Quick Connect & Rack

    $2,452.08 - $2,548.08
    180° In-Line Torch Packages w/ Quick Connect & Rack Torch Package, 180 Degree In-Line Machine Torch Body with 12.5' (3.8m) or 25' (7.6m) Lead Set, Mounting Barrel / Rack Assembly and Quick-Disconnect Installed. This is a Genuine Arc-Zone...
    $2,452.08 - $2,548.08
    Qty in Cart: 0
    Quantity:
    Price:
    $2,452.08 - $2,548.08
    Subtotal:
  • Thermacut Shield Cup - 8-4373

    Shield Cup - 8-4373

    $27.25
    8-4373 Shield Cup.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWM 300 Plasma Arc Welding Torch. Priced and Sold Individually.
    8-4373
    $27.25
    Qty in Cart: 0
    Quantity:
    Price:
    $27.25
    Subtotal:
  • Thermacut Short Back Cap, Standard Electrode

    Short Back Cap, Standard Electrode

    $22.00
    9-1779 Back Cap, Short. For Standard Length Electrodes.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 3A Plasma Arc Welding Torch. Priced and Sold Individually.
    9-1779
    $22.00
    Qty in Cart: 0
    Quantity:
    Price:
    $22.00
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  • Thermacut Long Back Cap, Extended Electrodes

    Long Back Cap, Extended Electrodes

    $28.00
    9-1803 Long Back Cap. For Extended Electrodes.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 3A Plasma Arc Welding Torch. Priced and Sold Individually.
    9-1803
    $28.00
    Qty in Cart: 0
    Quantity:
    Price:
    $28.00
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  • Thermacut Set Back Gauge / Wrench Assembly - 9-1810

    Set Back Gauge / Wrench Assembly - 9-1810

    $98.00
    9-1810 Electrode Set-Back Gauge and Wrench Assembly.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH/M 3A Plasma Arc Welding Torch. Priced and Sold Individually.
    9-1810
    $98.00
    Qty in Cart: 0
    Quantity:
    Price:
    $98.00
    Subtotal:
  • Thermacut Gasket, Shield Cup - 8-6512 (Pack of 5)

    Gasket, Shield Cup

    $2.75
    8-6512 Priced Individually, Sold in Packages of 5. Gasket, Shield Cup. Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWM 300 Plasma Arc Welding Torch.
    8-6512
    $2.75
    Qty in Cart: 0
    Quantity:
    Price:
    $2.75
    Subtotal:
  • Thermacut Shield Cup Diffuser

    Shield Cup Diffuser

    $131.00
    8-6652 Shield Cup Diffuser.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWM 300 Plasma Arc Welding Torch. Priced and Sold Individually.
    8-6652
    $131.00
    Qty in Cart: 0
    Quantity:
    Price:
    $131.00
    Subtotal:
  • Thermacut Liner - 8-6509

    Liner - 8-6509

    $42.00
    8-6509 Liner.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWM 300 Plasma Arc Welding Torch. Priced and Sold Individually.
    8-6509
    $42.00
    Qty in Cart: 0
    Quantity:
    Price:
    $42.00
    Subtotal:
  • Thermacut O-Ring, Liner (Pack of 5)

    O-Ring, Liner

    $4.45
    9-2956 Priced Individually, Sold in Packages of 5. O-Ring, for use on Liner assembly. Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWM 300 Plasma Arc Welding Torch.
    9-2956
    $4.45
    Qty in Cart: 0
    Quantity:
    Price:
    $4.45
    Subtotal:
  • Arc-Zone Pro 3A PAW Torch Handle

    3A PAW Torch Handle

    $46.00
    9-1757 New Improved Handle For PWH 3A Torch Bodies. Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® PWH 3A Plasma Arc Welding Torch.
    9-1757
    $46.00
    Qty in Cart: 0
    Quantity:
    Price:
    $46.00
    Subtotal:
  • Arc-Zone Pro Mounting Tube Cable Bushing w/ Strain Relief Arc-Zone Pro Mounting Tube Cable Bushing w/ Strain Relief

    Mounting Tube Cable Bushing w/ Strain Relief

    $59.00
    8-4204Cable Bushing with Strain Relief.  Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® 2A, 3A, 4A & PWM-300 Plasma Arc Welding Torches. Cable bushing for Thermal Dynamics plasma arc welding machine torches...
    8-4204
    $59.00
    Qty in Cart: 0
    Quantity:
    Price:
    $59.00
    Subtotal:
  • Arc-Zone Pro Torch Body to Machine Barrel Adapter Sleeve Arc-Zone Pro Torch Body to Machine Barrel Adapter Sleeve

    Torch Body to Machine Barrel Adapter Sleeve

    $333.00
    9-1778High-Quality Composite Torch Body to Machine Barrel Adapter Sleeve.  For PWM/3A Plasma Arc Welding Torch Body to Mate with Insulating Sleeve #9-1901. Arc-Zone Performance Proven™ Replacement for Thermal Dynamics® 3A Plasma Arc...
    9-1778
    $333.00
    Qty in Cart: 0
    Quantity:
    Price:
    $333.00
    Subtotal:
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