Everlast RedSabre 1500 – 1500-Watt Air-Cooled Handheld Fiber Laser Welder, Cutter & Cleaner
Portable laser welding, cutting, and surface cleaning without a bulky water-cooling system.
The Everlast RedSabre 1500 is a compact 1500-watt fiber laser system built for manual welding, cutting, and rust or paint removal. Its air-cooled design reduces the size and weight typically associated with water-cooled laser systems, making it easier to position within commercial and industrial workspaces.
Designed for 240V single-phase power, the RedSabre 1500 includes a detachable touchscreen control, synchronized wire feeder, ergonomic SUP21T handheld gun, process-specific nozzles, lenses, and starter consumables. Depending on the process, the operator supplies compatible filler wire, shielding gas, or compressed air.
For manual operation only. This system is not intended for automated, robotic, CNC, or computer-controlled applications.
Why Shops Choose the RedSabre 1500
- Three Processes in One: Weld, cut, and remove rust or paint using one compact laser system.
- Air-Cooled Design: Eliminates the need for a large external water-cooling system.
- Portable Industrial Platform: Compact 181 lb. design is easier to move than many traditional laser systems.
- Extended Operation: Listed for a 100% duty cycle for up to six hours at maximum output.
- Wire-Fed or Autogenous Welding: Add filler wire when needed or directly fuse properly fitted materials.
- Complete Manual Package: Includes the handheld gun, wire feeder, lenses, nozzles, and starter consumables.
Key Features
- 1500-watt fiber laser output
- RLASER-powered optical pump
- 240V single-phase, 50/60 Hz input
- 3500-watt rated input
- Class 4 laser system
- Air-cooled design
- Detachable touchscreen color LCD control
- SUP21T ergonomic handheld laser gun
- 30' handheld gun cable
- Synchronizing wire feeder included
- Welding, cutting, and surface-cleaning capability
- Supports autogenous welding without filler wire
- Argon or Nitrogen shielding gas for welding
- Compressed air or Nitrogen for cutting
- Typical welding gas-flow rate of approximately 30 CFH
- Travel speed up to approximately 5 inches per second, depending on material and settings
- 100% duty cycle with a listed six-hour rating at maximum output
Welding & Cutting Capacity
| Mild/Stainless Steel Welding | Up to approximately 5/32" (4mm) |
|---|---|
| Aluminum Welding | Up to approximately 1/8" (3.5mm) |
| Mild/Stainless Steel Cutting | Up to approximately 3/16" (5mm) |
| Aluminum Cutting | Up to approximately 5/32" (4mm) |
Actual welding depth, cutting capacity, travel speed, and process results depend on material type, alloy, joint design, fit-up, surface condition, shielding gas, focal setup, filler wire, and operator technique.
What’s Included
- RedSabre 1500 Fiber Laser System
- Synchronizing Wire Feeder Attachment
- SUP21T Handheld Laser Gun with 30' Cable
- Detachable Touchscreen Color LCD Control
- Starter Consumables Kit
- Welding Nozzles
- Cleaning Nozzles
- Cutting Nozzles
- Spare D18T2 Protective Lens Kit, 5 Pieces
- Spare D20T4.5 F800 Focus Lens
- D20T4.5 F150 Focus Lens, Installed
- Data Cable
- Laser Safety Goggles
- System Key
Not Included: Filler wire, shielding gas, and compressed air must be supplied separately.
Laser Welding Capability
The RedSabre 1500 supports both filler-wire and autogenous welding. The included synchronized wire feeder can add compatible filler wire when the application requires improved gap bridging, added reinforcement, or a wider weld profile.
When joint fit-up and application requirements allow, the system can also produce autogenous welds by directly fusing the base materials without added filler metal.
Laser Cutting Capability
The included cutting nozzles and optics allow the RedSabre 1500 to cut compatible metals using compressed air or Nitrogen. Cutting capacity depends on material type, thickness, surface condition, focal setup, and process settings.
Laser Cleaning & Descaling
With the included cleaning attachments, the system can remove rust, paint, coatings, and surface contamination. This makes it useful for weld preparation, industrial maintenance, repair, restoration, and cleaning metal before refinishing.
Ideal Applications
- Commercial fabrication
- Light production welding
- Sheet-metal fabrication
- Stainless-steel fabrication
- Aluminum fabrication
- Automotive and motorsports work
- Industrial maintenance
- Metal cutting
- Rust and paint removal
- Weld preparation
- Repair and surface restoration
Recommended Materials
The supplied product information lists this system for all material types. Confirm suitability for the specific alloy, thickness, joint design, and process before operation.
Electrical & Facility Preparation
Before purchase, confirm that the facility has suitable 240V single-phase electrical service, grounding, circuit protection, ventilation, shielding-gas supply, compressed-air capacity, and a controlled laser work area.
Electrical installation and final connections should be completed by qualified personnel according to the manufacturer’s instructions.
Important Laser Safety Requirements
The RedSabre 1500 is a Class 4 industrial laser system. Class 4 lasers can cause serious eye injury, skin injury, fires, and exposure hazards from direct or reflected laser energy.
- Operators must complete appropriate laser-safety training before use
- A controlled laser work area and suitable shielding are required
- Use only eye and face protection rated for the listed 1080nm wavelength
- Standard welding helmets and cutting shades are not substitutes for properly rated laser protection
- Nearby workers and visitors must be protected from direct and reflected laser energy
- Commercial facilities may need a trained Laser Safety Officer
- Additional employee and operator training may be required
- Combustible materials, fumes, and fire hazards must be controlled
- Follow all manufacturer installation, operation, inspection, and maintenance instructions
The included laser safety goggles are only one part of a complete laser-safety program. They do not replace shielding, controlled access, training, engineering controls, or other required protective equipment.
Regulatory & Insurance Considerations
- Laser operation in the United States may be subject to FDA requirements and applicable OSHA and ANSI standards.
- State or local registration, permitting, or reporting requirements may apply.
- Contact the appropriate state and local authorities before purchase to identify applicable requirements.
- Commercial users may need a qualified Laser Safety Officer and documented employee training.
- Independent laser-safety providers can provide operator and Laser Safety Officer training.
- Confirm insurance coverage for Class 4 laser operation before installing the system.
Who Is the RedSabre 1500 Best For?
The RedSabre 1500 is intended for commercial and industrial operations that need portable manual laser welding, cutting, and surface cleaning. It is best suited for trained operators working with light-to-medium-gauge materials in facilities with suitable electrical service and formal laser-safety procedures.
Frequently Asked Questions
Can the RedSabre 1500 weld, cut, and clean metal?
Yes. It includes the nozzles, optics, and starter consumables required for manual welding, cutting, and rust or paint removal.
Does it use water cooling?
No. This model uses an air-cooled design rather than a large external water-cooling system.
Does the package include a wire feeder?
Yes. A synchronizing wire feeder is included for filler-wire welding.
Can it weld without filler wire?
Yes. It can create autogenous welds when the material, joint fit-up, and application allow direct fusion without filler metal.
What gas does it use?
The supplied information lists Argon or Nitrogen for welding. Cutting can use compressed air or Nitrogen.
Can it be used with CNC equipment or automation?
No. This model is intended for manual operation only and is not designed for automated or computer-controlled applications.
Is laser-safety training required?
Yes. This is a Class 4 laser system and requires trained operators, properly rated protective equipment, controlled access, shielding, and formal safety procedures.
FDA Information
- FDA Accession Number: 2410134-000
- FDA Product Code: 95R--FF
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Gap Fill (Root) w/o Wire
1.0mm/.040" -
Gap Fill (Root) Single Wire Feeder
1.6mm/.062"(≤1/16") -
Gap Fill (Root) Double Wire Feeder
2.0mm/ .080" (≤ 5/64") -
Single Side Weld Steel/S.S. Max
4.0mm/ .16" (≤ 5/32") -
Single Side Weld Aluminum Max
3.5mm/ .14" (≤9/64 ") -
Single Side Weld Copper Max
2.0mm/ .080" (≤ 5/64") -
Cut Thickness Steel Max
5.0mm/ .19" (≤ 3/16") -
Cut Thickness Aluminum Max
4.0mm/ .16" (≤5/32") -
Laser Output
1500 Watts -
Laser Classification
Class 4 -
Input Power
240V Single Phase, 50/60 Hz -
Rated Input
3500 Watts -
Cooling System
Air-Cooled -
Duty Cycle
100% with Listed Six-Hour Rating at Maximum Output -
Handheld Gun Cable
30' -
Typical Welding Gas Flow
30 CFH -
Maximum Listed Travel Speed
Up to 5 Inches Per Second -
System Weight
181 lbs.
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